SMC / BMC / FRP Composite
- Automotive panels and structural parts
- Electrical enclosures and insulation components
- Industrial composite products
- High-strength FRP molded items
Press Range
500-Ton Four Pillar
Hydraulic Press Machine
500 Ton Four Pillar Hydraulic Press Machine is a powerful, precision-driven solution for heavy-duty industrial applications. Its robust construction, adaptability, and high-force capability make it ideal for:
500T
Rated Capacity
700 – 1400 mm
Stroke Length
1400 – 2000 mm
Daylight Opening
Up to 300 bar
Hydraulic Pressure
01 — Press System Overview
500-Ton Four Pillar Hydraulic Press
A 500-ton four-pillar hydraulic press is a heavy-duty, high-capacity industrial machine designed for large-scale forming, compression molding, and high-force applications. The four-pillar configuration ensures excellent load balancing, rigidity, and high precision alignment, making it ideal for demanding manufacturing processes.
Core Components
- Main Hydraulic CylinderGenerates 500 tons (~5000 kN) pressing force
- Four Hard Chrome Plated PillarsProvide precise guidance and stability
- Moving Ram/SlideEnsures uniform force distribution
- Hydraulic Power PackMotor, pumps, valves, oil reservoir
- Control SystemPLC with HMI interface (Manual / Semi-auto / Auto)
- Die Cushion (Optional)Required for deep drawing operations
- Ejector System (Optional)Facilitates easy removal of finished parts
- Safety FeaturesLight curtains, overload protection, emergency stop systems
02 — Technical Specifications
| Parameter | Specification |
|---|---|
| Capacity | 500 Tons (5000 kN) |
| Structure | Four Pillar / Four Column |
| Stroke Length | 700 – 1400 mm |
| Daylight Opening | 1400 – 2000 mm |
| Table Size | 1500 × 1500 mm to 2500 × 2500 mm |
| Hydraulic Pressure | Up to 300 bar |
| Approach Speed | 120 – 250 mm/sec |
| Working Speed | 5 – 30 mm/sec |
| Return Speed | 120 – 220 mm/sec |
| Power Pack | 45 – 100 kW |
| Control System | PLC + HMI (CNC optional) |
| Parallelism Accuracy | ±0.02 – ±0.05 mm |
| Ejector Capacity (Optional) | 50 – 120 Tons |
| Frame | Heavy-duty fabricated, stress-relieved steel |
Specifications can be customized depending on application and tooling requirements.
03 — Applications
Plastic Pallets & Basins
- Heavy-duty plastic pallet manufacturing
- Large storage bins, tanks, and basins
- Industrial material handling products
Cattle Slat Blocks
- Concrete cattle slat production
- Precast block molding with high compaction
- Uniform density structural products
Powder Metallurgy
- High-density metal powder compaction
- Preforms for sintering processes
- Precision engineering components
Deep Drawing & Stamping
- Large and deep metal parts
- Stainless steel sinks, tanks, automotive parts
- Thick sheet metal forming
Punching, Trimming & Cutting
- Sheet metal blanking and punching
- Flash trimming of cast components
- Plastic and rubber cutting operations
Ceiling Tiles & Dry Walls
- Gypsum board compression
- Decorative ceiling tiles manufacturing
- Acoustic and insulation panel pressing
04 — Key Advantages
01
Ultra High Force Capability
- 500-ton capacity supports:
- Large components
- Thick materials
- Heavy-duty forming operations
02
Exceptional Structural Strength
- Four-pillar design ensures:
- Maximum rigidity
- Minimal deformation
- Long service life
03
High Precision & Parallelism
- Uniform force distribution across large work area
- Consistent product quality with tight tolerances
04
Versatility Across Industries
- Suitable for:
- Composites (SMC/BMC/FRP)
- Plastics & concrete
- Metal forming and powder metallurgy
05
Fully Customizable Operation
- Adjustable parameters:
- Pressure
- Stroke
- Speed
- PLC-controlled programmable cycles
06
Smooth & Controlled Operation
- Gradual pressure build-up
- Reduced vibration and tool wear
07
High Productivity & Output Quality
- Faster cycle times
- Reduced rejections and material waste
- Consistent repeatability
08
Energy Efficient (Advanced Systems)
- Servo-hydraulic options available
- Optimized energy consumption
09
Enhanced Safety & Automation
- Integrated safety systems
- Automation-ready for production lines
- Reduced operator dependency