800 Ton Four Column Hydraulic Press for EV Composite Structural Underbody Shields

Capacity

• Maximum continuous compression molding force capacity of 8000 kN
• Dedicated hydraulic bottom ejector force capacity of 1000 kN

Structural Design

• Heavy stress relieved four column guide structure engineered for precise composite compression molding
• FEA stress relieved heavy steel plate welded bolster and upper moving slide assembly

Frame Type

• Precision aligned solid induction hardened pillar frame guide structure
• Stress relieved heavy welded steel plate bolster and upper moving slide assembly

Hydraulic System

• High output variable displacement axial piston pump fluid power assembly
• Multi stage high capacity offline oil filtration loop with integrated oil coolers

Main Ram Stroke

• Maximum vertical slide compression travel distance capability of 900 mm
• Electronic stroke length limitation positioning resolution accurate within 0.005 mm

Working Hydraulic Pressure

• Maximum continuous operating main hydraulic system fluid pressure of 250 bar
• Peak shock safety valve pressure relief calibration threshold limit of 280 bar

Daylight Gap

• Maximum open vertical daylight window working clearance of 1400 mm
• Minimum closed shut die height tool workspace space of 350 mm

Approach Speed

• Accelerated downward advance slide rapid travel speed of 250 mm/Sec
• Controlled composite charge engagement deceleration velocity of 12 mm/Sec

Pressing / Drawing Speed

• Precision composite compression molding speed of 2 to 8 mm/Sec
• Maximum resistance continuous forming velocity of 15 mm/Sec

Return Speed

• Smooth upward ram extraction retraction travel speed of 200 mm/Sec
• Fast automated hydraulic decompression pre return system cycle timing

Bed / Platen Size Platen

• Total clear bolster bed width left to right of 2500 mm
• Total clear bolster bed depth front to back of 1800 mm

Columns

• High tensile forged alloy steel pillar diameter of 250 mm
• Heavy duty wear resistant bronze guide bushings with automatic grease lubrication

Working Envelope

• Total horizontal internal clear workspace area of 2500 by 1800 mm
• Maximum permissible upper compression mold assembly mass weight of 8000 kg

Control System

• Industrial programmable logic controller linked with a graphical touchscreen station
• Dual redundant non contact linear transducer position tracking systems accurate within 0.002 mm

Main Motor Power

• High efficiency primary hydraulic pump electric drive motor power of 75 kW
• Dedicated auxiliary cooling and continuous oil filtration motor power of 7 kW

Valves & Hydraulics

• High dynamic response proportional pressure and flow control cartridge valve manifold block
• Fast acting overhead gravity pre fill oil valve unit assembly

Automation

• Digital interface connection ports for synchronized robotic SMC charge loading and part unloading systems
• Integrated multi point hydraulic pin ejectors and pneumatic part release air blowers

Safety Features

• Dual channel infrared light curtain barriers guarding operator workspace zones
• Automated heavy duty dual fail safe mechanical anti drop ram safety locking blocks

SM 800 HP — Model Specifications

• Nominal Force: 8000 KN
• Maximum Hydraulic Pressure: 25 MPa
• Max Opening Height of the Slider: 1500 mm
• Max Stroke of the Slider: 900 mm
• Effective Bed Size: 1600 × 1600 mm
• Slider Down Speed: 180 mm/s
• Slider Pressing Speed: 9–18 mm/s
• Slider Return Speed: 180 mm/s
• Ejector Cylinder Nominal Force: 600 KN
• Stroke of the Ejection Cylinder: 300 mm