01 — Press System
200T Four Column Hydraulic Press Machine
The 200-ton four-column hydraulic press machine produces medium-density Compressed Stabilized Earth Bricks (CSEB) without energy-intensive kiln firing. By applying steady high mechanical pressure, it converts eco-friendly soil mixes into durable, structurally sound clay bricks with low carbon emissions.
Use Case
Designed for continuous commercial output, this automated system produces 17,600 medium-density CSEB bricks per 8-hour shift. The non-fired process uses high compaction combined with a 14 to 28-day water curing cycle to deliver compressive strengths that match or exceed traditional fired clay bricks.
Core Applications: Structural and non-load-bearing wall construction work requiring eco-friendly, energy-efficient building blocks.
Material: Formulated with 60–70% clay/soil, 15–25% fly ash, 8–12% cement or lime, water, and optional gypsum/admixture binders.
Typical Products Processed: Standard brick dimensions of 228 x 104 x 75 mm for precise, uniform masonry application.
Brick Compressive Strength: Achieves a medium-density compressive strength ranging from 5 to 8 MPa (up to 10+ MPa depending on curing).
Why 200 Ton Hydraulic Press? A 200-ton hydraulic press delivers the elevated tonnage required to compact larger batch volumes tightly, ensuring higher particle density, superior dimensional accuracy, and faster automated cycles compared to lower-capacity presses.
02 — Technical Specifications
SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
The SM 200 HP is a heavy-duty 200-ton hydraulic press designed for automated, continuous production of medium-density Compressed Stabilized Earth Bricks. Utilizing a robust four-column guide architecture, it delivers precise high-pressure compaction to manufacture eco-friendly unfired clay bricks with consistent quality.
Technical Specifications – SM 200 HP
Capacity
- Nominal Force: 200 Tons Pressing Force
Structural Design & Frame
- Construction: Heavy Duty Fabricated Steel Structure with High Rigidity Machined Beds
- Frame Architecture: Four Column Guide Structure
Hydraulic System & Pressing Dynamics
- Cylinder Assembly: High Performance Double Acting Hydraulic Cylinder Assembly
- Main Ram Stroke: 650 mm
- Maximum Hydraulic Pressure: 25 MPa
Operational Clearance & Speeds
- Daylight Gap: 1000 mm Max Opening Height
- Approach Speed: 140 mm/Sec
- Pressing / Drawing Speed: 6 to 12 mm/Sec
- Return Speed: 80 mm/Sec
Working Area & Columns
- Platen Area: 1000 x 1000 mm Bed / Platen Size
- Columns: 4 Solid Alloy Steel Hard Chrome Plated Columns
- Workspace Clearance: 1000 x 1000 x 1000 mm Working Envelope
Automation & Controls
- Control System: Microcontroller PLC Electrical System with Industrial HMI Touch Screen
- Operation Cycle: Fully Automated PLC Controlled Cycle with Limit Sensors
- Valve Architecture: Integrated Manifold Cartridge Valve Block System with Proportional Control
- Electric Motor: 18.5 kW Main Drive Motor
Safety & Operator Protection
- Safety Features: Emergency Stop Push Button, Dual Hand Operation Switches, and Safety Light Curtains
SM 200 HP — Model Specifications
- Nominal Force: 2000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1100 mm
- Max Stroke of the Slider: 700 mm
- Effective Bed Size: 1000 × 1000 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–18 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 200 KN
- Stroke of the Ejection Cylinder: 200 mm
03 — Die / Mold System
Precision 12 Cavity CSEB Clay Bricks Die Mold Engineering
Engineered for high-capacity automated production lines manufacturing medium-density Compressed Stabilized Earth Bricks (CSEB). The precision 12-cavity mold ensures maxed-out throughput while maintaining strict dimensional accuracy and dense compaction across all blocks.
Technical Specifications (Tooling)
Die Type
- Configuration: 12 Cavity Mold
Die Materials
- Steel Grade: High Strength Alloy Steel
- Wear Resistance: Hardened Chromium Steel Insert Plate
Tool Configuration & Construction
- Modular Design: Replaceable Cavity Liners and Wear Plates
- Structure: Heavy Duty Bolstered Frame Assembly
Key Tooling Features
- Ejection Mechanism: Synchronized Hydraulic Demolding System
- Air Venting: Micro Precision Vent Channels
Alignment Accuracy
- Precision Tolerance: Plus or Minus 0.05 mm
- Guidance: Hardened Linear Guide Pillar System
Surface Finish
- Cavity Polish: Mirror Polished Chrome Plated Finish
- Roughness Standard: Ra 0.4 Microns
Tool Life
- Durability Rating: 500000 Production Cycles
Precision 12 Cavity CSEB Clay Bricks Die Mold
04 — Product Application
Where Medium Density CSEB Clay Bricks Are Used
Medium-density Compressed Stabilized Earth Bricks (CSEB) provide enhanced structural load-bearing performance and weather resistance for sustainable construction. These eco-friendly blocks bridge the gap between traditional unfired earth bricks and heavy concrete masonry in modern green building projects.
Industry Applications
Load-Bearing Masonry & Residential Structures
Ideal for constructing multi-story load-bearing walls and residential homes without needing reinforced concrete frames. Their 5–8 MPa compressive strength ensures excellent structural stability and high thermal inertia for interior climate control.
Institutional & Industrial Enclosures
Widely applied in building schools, public facilities, and industrial warehouses requiring long-lasting wall systems. The consistent dimensions and high edge strength allow for clean, unplastered exposed brick façades that lower overall construction costs.
Commercial Infra & Urban Landscaping
Utilized for commercial complexes, perimeter boundary walls, and urban retaining structures exposed to moderate weather conditions. Their medium density offers strong resistance to localized impact while maintaining an aesthetically pleasing natural texture.
Affordable Housing & Rural Development
Acts as a core building block for large-scale government housing programs and sustainable rural infrastructure. By utilizing locally available soil mixed with low binder ratios, these bricks provide durable, low-carbon structures at minimal cost.
Finished Product Gallery
05 — Key Advantages
Why Choose the 200-Ton Sinter Hydraulic Press
The 200 Ton Hydraulic Press offers high-force compaction and scalable automation for producing medium-density Compressed Stabilized Earth Bricks (CSEB). It balances high-volume industrial yield with eco-friendly manufacturing, drastically reducing operational energy demands.
Technical & Commercial Benefits
Enhanced Compaction Tonnage
Provides 200 tons of uniform hydraulic pressure to eliminate air pockets and dense-pack soil-binder mixtures. This produces structurally reliable medium-density blocks with high compressive strength (5–8 MPa).
High-Volume Hourly Yield
Achieves a 20-second cycle time driving an automated output of 2,200 bricks per hour. The increased cavity output significantly lowers labor overhead and maximizes shift profitability.
Zero-Kiln Energy Savings
Eliminates energy-intensive high-temperature firing, dramatically cutting thermal fuel costs and production carbon footprint. Cold-press forming with water curing delivers strong eco-credentials at a fraction of the utility expense.
Precise Dimensional Consistency
Utilizes heavy-duty four-column guidance to maintain tight tolerances and square edges across all 12 cavities. Standardized brick dimensions accelerate site masonry and minimize mortar layer thickness.
Resource-Efficient Mix Ratios
Optimizes localized soil, clay, and fly ash inputs with low binder percentages (5–12% cement or lime). Minimizing costly chemical additives yields substantial per-unit material cost savings.
Heavy-Duty Tooling Longevity
Features hardened D2 tool steel cavity liners built to endure continuous high-tonnage abrasive pressing. Resistant design minimizes maintenance downtime and extends the operational lifespan of mold assemblies.