01 — Press System
800 Ton Four Pillar Hydraulic Press Machine
Heavy-duty 800-ton four-pillar hydraulic press configured for compression molding of heavy-section plastic components. Provides high clamping force, precise daylight alignment, and consistent pressure retention across large multi-cavity or complex mold geometries.
Use Case
Engineered for compression molding heavy-duty nonagonal (9-sided) plastic pallets from virgin or recycled polymer compounds. Efficiently processes high-viscosity recycled plastics and filled polymers into rigid, load-bearing logistics products.
- Core Applications: Heavy-duty industrial material handling pallet molding and warehouse logistics storage solution manufacturing. Compression molding of large-format, high-density polymer components from virgin or post-consumer plastic waste.
- Material: Polymer matrices including HDPE, LDPE, PP, and upcycled mixed plastic/MLP waste streams. Structural reinforcement additives including calcium carbonate, mineral fillers, stone powder, and glass fibers.
- Products Processed: Nonagonal (9-sided) heavy-duty plastic pallets, rackable logistics skids, and heavy cargo transport bases. Reinforced industrial storage platforms, material handling decks, and modular plastic floor crates.
- Why 800-Ton Hydraulic Press: Delivers necessary tonnage to pack high-viscosity, filler-heavy plastic melts into deep nonagonal mold features. Ensures uniform material density, prevents internal void formation, and eliminates warping in thick structural walls.
02 — Technical Specifications
SM 800 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
SM 800 HP – Hydraulic Press Machine delivers reliable performance with robust construction and complete technical efficiency. Designed for medium to heavy-duty applications, it ensures precision, durability, and consistent industrial output.
Capacity & Structural Design
- Rated Capacity: 800 Tons (≈ 7850 kN)
- Type: Fourpillar hydraulic compression press
- Frame: Heavy-duty welded steel (stress relieved)
- Safety factor: ≥ 1.35–1.40
- Parallelism accuracy: ≤ 0.06–0.08 mm
Hydraulic System
- Cylinder: Doubleacting heavy-duty
- Bore: 480–600 mm
- Stroke: 700–1200 mm
- Working pressure: 30–32 MPa
- Control: Proportional / servo hydraulic system
Compression Molding Cycle
- Mold charging (molten plastic or batch charge)
- Mold closing (fast approach)
- Precompression (material flow distribution)
- Full compression (shape formation)
- Cooling under pressure
- Controlled decompression
- Mold opening
- Product removal
Cooling
- Water cooling channels integrated in mold
- Chiller temperature: 10–20°C
Cooling cycle: 200°C → 60–80°C before demolding
Benefits:
- Dimensional accuracy
- Faster cycle times
- Reduced shrinkage
Working Envelope
- Platen size: Standard: 1200 × 1200 mm, Optional: 1400 × 1400 mm
- Daylight: 1200–1800 mm
- Column diameter: 180–240 mm
Control System
- PLC: Siemens / Mitsubishi / Delta
- HMI: Recipe-based automation
- Monitoring:
- Pressure
- Temperature
- Cooling cycle
- Time
- Features:
- Data logging (production traceability)
- Safety PLC + interlocks
SM 800 HP — Model Specifications
- Nominal Force: 8000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1500 mm
- Max Stroke of the Slider: 900 mm
- Effective Bed Size: 1600 × 1600 mm
- Slider Down Speed: 180 mm/s
- Slider Pressing Speed: 9–18 mm/s
- Slider Return Speed: 180 mm/s
- Ejector Cylinder Nominal Force: 600 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision Nonagonal Plastic Pallet Die Mold Engineering
Precision Nonagonal Plastic Pallet Die Engineering ensures accurate geometry, optimized load distribution, and robust structural integrity. It enhances durability, consistency, and performance in high-demand industrial pallet applications.
Technical Specifications
Mold Type
- Heavy-duty compression mold
- Multi-cavity optional (single large cavity recommended for pallets)
Mold Materials
- Tool steel: H13 / CrMo alloy / P20
- Hardened wear surfaces
- Abrasion-resistant coating
Mold Construction
- Upper mold: Surface pattern & top geometry
- Lower mold: Rib structure & Nonagonal leg formation
- Guide system: Precision alignment ±0.02 mm
- Ejection system: Hydraulic ejector pins
Cooling System
Cooling:
- Integrated cooling channels
- Water flow controlled
Ensures:
- Shape retention
- Proper crystallization
- Reduced cycle time
Venting System
- Air vent channels
- Gas escape grooves
Prevents:
- Air pockets
- Void formation
- Incomplete filling
Surface Finish
| Area | Finish |
| Top surface | Anti-slip textured |
| Bottom | Ribbed structure |
| Legs | Reinforced structural |
Mold Life: 150,000 – 300,000 cycles
Precision Nonagonal Plastic Pallet Die Mold
04 — Product Application
Where Industrial heavy-duty Nonagonal Pallets Are Used
Industrial heavy-duty nonagonal pallets are widely used in logistics, warehousing, and material handling for efficient storage and transportation. They are ideal for high-load applications requiring durability, stability, and reliable performance.
Industry Applications
Logistics & Warehousing
Industrial heavy-duty nonagonal pallets are widely used in logistics and warehousing for storage pallets, export shipments, and efficient handling in distribution centers. They ensure durability, stability, and smooth material movement across supply chain operations.
Manufacturing Industry
In the manufacturing industry, industrial heavy-duty nonagonal pallets are used for efficient handling of goods and reliable transport of industrial materials. They support smooth operations with strong load-bearing capacity and durability.
Supply Chain & Transport
Industrial heavy-duty nonagonal pallets are widely used in supply chain and transport for container shipping and efficient truck loading. They provide strong support, stability, and durability for safe material movement.
Recycling & Sustainability Sector
Industrial heavy-duty nonagonal pallets are widely used in the recycling and sustainability sector for producing durable recycled plastic pallets and supporting eco-friendly logistics solutions. They promote efficient material reuse while maintaining strength and reliability.
| Industry / Application | Value Delivered |
|---|---|
| Logistics | Warehouse pallet systems |
| Manufacturing | Production material handling |
| Transport | Shipping pallets |
| Export | Hygienic export pallets |
| Recycling | Circular economy pallet production |
Finished Product Gallery
05 — Key Advantages
Why Choose the 800-Ton Sinter Hydraulic Press
The 800-Ton Sinter Hydraulic Press is designed for dependable performance and efficient pallet production under demanding conditions. It combines robust engineering with precision control for consistent, high-quality industrial output.
Stable repeatability
Ensures consistent, precise output across every production cycle. It delivers uniform pallet quality with reliable performance in continuous industrial operations.
Suitable for recycled materials
Efficiently processes recycled plastics, making it ideal for sustainable pallet manufacturing. It ensures consistent quality while supporting eco-friendly production.
Lightweight vs wooden/metal pallets
Lightweight yet strong plastic pallets, offering easier handling and lower transport costs compared to traditional wooden or metal alternatives.
Moisture & chemical resistant
Produces pallets that resist moisture, chemicals, and corrosion, ensuring long-lasting performance in harsh industrial environments.
High demand in logistics sector
Supports the production of durable plastic pallets that meet the growing demand in the logistics industry. It ensures consistent quality for high-volume, fast-moving supply chain operations.
Scalable industrial production
Support scalable, high-volume manufacturing. It enables efficient expansion of production capacity while maintaining consistent quality and performance.