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800T Nonagonal Plastic Pallets Press press view 1
Nonagonal Plastic Pallets · Hydraulic Press Machine

800 Ton Four Pillar Hydraulic Press for Nonagonal Recycled Plastic Pallets

800T Rated Capacity
180 mm/s Slider Down Speed
9–18 mm/s Slider Pressing Speed
180 mm/s Slider Return Speed

01 — Press System

800 Ton Four Pillar Hydraulic Press Machine

Heavy-duty 800-ton four-pillar hydraulic press configured for compression molding of heavy-section plastic components. Provides high clamping force, precise daylight alignment, and consistent pressure retention across large multi-cavity or complex mold geometries.

Use Case

Engineered for compression molding heavy-duty nonagonal (9-sided) plastic pallets from virgin or recycled polymer compounds. Efficiently processes high-viscosity recycled plastics and filled polymers into rigid, load-bearing logistics products.

  • Core Applications: Heavy-duty industrial material handling pallet molding and warehouse logistics storage solution manufacturing. Compression molding of large-format, high-density polymer components from virgin or post-consumer plastic waste.
  • Material: Polymer matrices including HDPE, LDPE, PP, and upcycled mixed plastic/MLP waste streams. Structural reinforcement additives including calcium carbonate, mineral fillers, stone powder, and glass fibers.
  • Products Processed: Nonagonal (9-sided) heavy-duty plastic pallets, rackable logistics skids, and heavy cargo transport bases. Reinforced industrial storage platforms, material handling decks, and modular plastic floor crates.
  • Why 800-Ton Hydraulic Press: Delivers necessary tonnage to pack high-viscosity, filler-heavy plastic melts into deep nonagonal mold features. Ensures uniform material density, prevents internal void formation, and eliminates warping in thick structural walls.

02 — Technical Specifications

SM 800 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

SM 800 HP – Hydraulic Press Machine delivers reliable performance with robust construction and complete technical efficiency. Designed for medium to heavy-duty applications, it ensures precision, durability, and consistent industrial output.

Capacity & Structural Design

  • Rated Capacity: 800 Tons (≈ 7850 kN)
  • Type: Fourpillar hydraulic compression press
  • Frame: Heavy-duty welded steel (stress relieved)
  • Safety factor: ≥ 1.35–1.40
  • Parallelism accuracy: ≤ 0.06–0.08 mm

Hydraulic System

  • Cylinder: Doubleacting heavy-duty
  • Bore: 480–600 mm
  • Stroke: 700–1200 mm
  • Working pressure: 30–32 MPa
  • Control: Proportional / servo hydraulic system

Compression Molding Cycle

  • Mold charging (molten plastic or batch charge)
  • Mold closing (fast approach)
  • Precompression (material flow distribution)
  • Full compression (shape formation)
  • Cooling under pressure
  • Controlled decompression
  • Mold opening
  • Product removal

Cooling

  • Water cooling channels integrated in mold
  • Chiller temperature: 10–20°C

Cooling cycle: 200°C → 60–80°C before demolding

Benefits:

  • Dimensional accuracy
  • Faster cycle times
  • Reduced shrinkage

Working Envelope

  • Platen size: Standard: 1200 × 1200 mm, Optional: 1400 × 1400 mm
  • Daylight: 1200–1800 mm
  • Column diameter: 180–240 mm

Control System

  • PLC: Siemens / Mitsubishi / Delta
  • HMI: Recipe-based automation
  • Monitoring:
    • Pressure
    • Temperature
    • Cooling cycle
    • Time
  • Features:
    • Data logging (production traceability)
    • Safety PLC + interlocks

SM 800 HP — Model Specifications

  • Nominal Force: 8000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1500 mm
  • Max Stroke of the Slider: 900 mm
  • Effective Bed Size: 1600 × 1600 mm
  • Slider Down Speed: 180 mm/s
  • Slider Pressing Speed: 9–18 mm/s
  • Slider Return Speed: 180 mm/s
  • Ejector Cylinder Nominal Force: 600 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

Nonagonal Recycle Plastic Pallets Production Line

Recycled HDPE / PP / PERaw Material
1200 x 1000 x 150 mmPallet Size
120 - 180 SecCycle Time
180–200°CTemperature
High Daily Output Capacity
Consistent Molded Quality Output
Heavy Duty Load Bearing
Energy Efficient Extrusion Process
Fully Automated Cycle Operation
Zero Plastic Waste Emission
Low Maintenance Machine Design

03 — Die / Mold System

Precision Nonagonal Plastic Pallet Die Mold Engineering

Precision Nonagonal Plastic Pallet Die Engineering ensures accurate geometry, optimized load distribution, and robust structural integrity. It enhances durability, consistency, and performance in high-demand industrial pallet applications.

Technical Specifications

Mold Type

  • Heavy-duty compression mold
  • Multi-cavity optional (single large cavity recommended for pallets)

Mold Materials

  • Tool steel: H13 / CrMo alloy / P20
  • Hardened wear surfaces
  • Abrasion-resistant coating

Mold Construction

  • Upper mold: Surface pattern & top geometry
  • Lower mold: Rib structure & Nonagonal leg formation
  • Guide system: Precision alignment ±0.02 mm
  • Ejection system: Hydraulic ejector pins

Cooling System

Cooling:

  • Integrated cooling channels
  • Water flow controlled

Ensures:

  • Shape retention
  • Proper crystallization
  • Reduced cycle time

Venting System

  • Air vent channels
  • Gas escape grooves

Prevents:

  • Air pockets
  • Void formation
  • Incomplete filling

Surface Finish

AreaFinish
Top surfaceAnti-slip textured
BottomRibbed structure
LegsReinforced structural

Mold Life: 150,000 – 300,000 cycles

Case Study (Die Performance)

Precision Nonagonal Plastic Pallet Die Mold

P20 / H13 AlloyDie Steel
48-52 HRCHardness
Vacuum HardeningHeat Treatment
High Wear Resistance
Optimal Thermal Conductivity
Extended Mold Lifespan
Corrosion Resistant Surface
Precise Nonagonal Geometry
Superior Surface Finish
Minimal Thermal Deformation

04 — Product Application

Where Industrial heavy-duty Nonagonal Pallets Are Used

Industrial heavy-duty nonagonal pallets are widely used in logistics, warehousing, and material handling for efficient storage and transportation. They are ideal for high-load applications requiring durability, stability, and reliable performance.

Industry Applications

Logistics & Warehousing

Industrial heavy-duty nonagonal pallets are widely used in logistics and warehousing for storage pallets, export shipments, and efficient handling in distribution centers. They ensure durability, stability, and smooth material movement across supply chain operations.

Manufacturing Industry

In the manufacturing industry, industrial heavy-duty nonagonal pallets are used for efficient handling of goods and reliable transport of industrial materials. They support smooth operations with strong load-bearing capacity and durability.

Supply Chain & Transport

Industrial heavy-duty nonagonal pallets are widely used in supply chain and transport for container shipping and efficient truck loading. They provide strong support, stability, and durability for safe material movement.

Recycling & Sustainability Sector

Industrial heavy-duty nonagonal pallets are widely used in the recycling and sustainability sector for producing durable recycled plastic pallets and supporting eco-friendly logistics solutions. They promote efficient material reuse while maintaining strength and reliability.

Industry / ApplicationValue Delivered
Logistics Warehouse pallet systems
Manufacturing Production material handling
Transport Shipping pallets
Export Hygienic export pallets
Recycling Circular economy pallet production

Finished Product Gallery

05 — Key Advantages

Why Choose the 800-Ton Sinter Hydraulic Press

The 800-Ton Sinter Hydraulic Press is designed for dependable performance and efficient pallet production under demanding conditions. It combines robust engineering with precision control for consistent, high-quality industrial output.

01

Stable repeatability

Ensures consistent, precise output across every production cycle. It delivers uniform pallet quality with reliable performance in continuous industrial operations.

02

Suitable for recycled materials

Efficiently processes recycled plastics, making it ideal for sustainable pallet manufacturing. It ensures consistent quality while supporting eco-friendly production.

03

Lightweight vs wooden/metal pallets

Lightweight yet strong plastic pallets, offering easier handling and lower transport costs compared to traditional wooden or metal alternatives.

04

Moisture & chemical resistant

Produces pallets that resist moisture, chemicals, and corrosion, ensuring long-lasting performance in harsh industrial environments.

05

High demand in logistics sector

Supports the production of durable plastic pallets that meet the growing demand in the logistics industry. It ensures consistent quality for high-volume, fast-moving supply chain operations.

06

Scalable industrial production

Support scalable, high-volume manufacturing. It enables efficient expansion of production capacity while maintaining consistent quality and performance.