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200T Bottom Pond Ash Bricks Press press view 1
Medium Density Bottom/Pond Ash Bricks · Hydraulic Press Machine

200T Four Column Hydraulic Press for Medium Density Bottom/Pond Ash Bricks

200T Rated Capacity
100 mm/s Slider Down Speed
7–18 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
200T Bottom Pond Ash Bricks Press press view 1
200T Bottom Pond Ash Bricks Press press view 2
200T Bottom Pond Ash Bricks Press press view 3
200T Bottom Pond Ash Bricks Press press view 4

01 — Press System

200T Four Column Hydraulic Press Machine

Engineered with a rigid four-column structural frame that maintains precise platen alignment and equal load distribution during deep pressing cycles. Integrates advanced proportional hydraulic controls to deliver consistent 200-ton compaction force across multi-cavity die molds.

Use Case

Designed for fully automated, high-volume manufacturing of medium density fly ash, bottom ash, and pond ash bricks in modern civil construction lines. Optimizes eco-friendly waste utilization while delivering highly standardized, load-bearing bricks that meet strict structural building codes.

Core Applications: Structural wall construction, partition masonry, boundary walls, and general civil engineering work.

Material: 50 to 70 percent Bottom or Pond Ash, 20 to 30 percent M Sand, 8 to 12 percent Cement or Lime, and Water as required for optimum moisture content.

Typical Products Processed: Standard 228 mm by 104 mm by 75 mm Brick Size.

Brick Compressive Strength: Delivers consistent 5 to 8 MPa compressive strength suitable for medium density structural applications.

Why 200 Ton Hydraulic Press: Provides the exact compaction pressure needed for medium density ash mixtures, ensuring uniform density without air pockets while sustaining high-speed daily output targets.

02 — Technical Specifications

SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 200 HP Hydraulic Press provides robust 200-ton compaction force designed specifically for automated medium density ash brick production. Its four-column structural alignment guarantees high dimensional precision, uniform material density, and reliable continuous operation.

TECHNICAL SPECIFICATIONS

Capacity

  • Pressing Tonnage: 200 Ton Maximum Compaction Force

Structural Design

  • Frame Construction: High Rigidity Heavy Duty Fabricated Steel Structure

Frame Type

  • Guide Configuration: Precision Four Column Guided Alignment Structure

Hydraulic System

  • System Design: High Efficiency Hydraulic Power Pack with Proportional Controls

Main Ram Stroke

  • Stroke Length: 300 mm Total Stroke Traversal

Working Hydraulic Pressure

  • System Pressure: 210 bar Working Operating Pressure

Daylight Gap

  • Clear Opening: 500 mm Maximum Daylight Gap

Approach Speed

  • Downwards Speed: 100 mm Per Sec Rapid Approach Speed

Pressing / Drawing Speed

  • Compaction Speed: 8 mm Per Sec to 12 mm Per Sec Controlled Pressing Speed

Return Speed

  • Upwards Speed: 80 mm Per Sec Rapid Return Speed

Bed / Platen Size Platen

  • Working Area: 800 mm Length by 800 mm Width Moving Platen Area

Columns

  • Guide Tie Rods: 100 mm Diameter Hard Chrome Plated Four Columns

Working Envelope

  • Clearance Space: 850 mm Side Clearance for Easy Tooling Insertion

Control System

  • Operating Interface: PLC Controlled System with Touchscreen HMI Panel

Main Motor Power

  • Drive Motor: 18.5 kW Energy Efficient Electric Drive Motor

Valves & Hydraulics

  • Control Valves: Proportional Directional and Pressure Control Valves

Automation

  • Line Integration: Fully Automated Pallet Feeding and Brick Ejection Sequence

Safety Features

  • Operator Protection: Infrared Safety Light Curtains and Emergency E Stop Push Buttons

SM 200 HP — Model Specifications

  • Nominal Force: 2000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1100 mm
  • Max Stroke of the Slider: 700 mm
  • Effective Bed Size: 1000 × 1000 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–18 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 200 KN
  • Stroke of the Ejection Cylinder: 200 mm
Production Case Study

200 Ton Medium Density Bottom/Pond Ash Bricks Fully Automated Production Line

228 x 104 x 75 mmBrick Size
2,200 BricksOutput/Hour
5-8 MPaCompressive Strength
20 SecondsCycle Time
Achieved uniform material density
Surpassed hourly production targets
Minimized raw material waste
Reduced manual labor costs
Maintained structural strength codes
Lowered plant power consumption
Maximized machine uptime efficiency

03 — Die / Mold System

Precision 12 Cavity Bottom/Pond Ash Bricks Die Mold Engineering

Engineered for ultra-high-volume automated manufacturing of medium density bottom and pond ash bricks on 200 Ton hydraulic press lines. Delivers simultaneous compaction across twelve cavities to optimize throughput while maintaining strict dimensional accuracy and edge sharpness.

Technical Specifications (Tooling)

Die Type

  • Mold Type: 12 Cavity Mold
  • Molding Application: Bottom and Pond Ash Brick Pressing

Die Materials

  • Cavity Liners: Hardened High Carbon High Chromium D2 Alloy Steel
  • Liner Hardness: 60 to 62 HRC Heat Treated
  • Mold Frame Base: Heavy Duty Structural Carbon Steel IS 2062

Tool Configuration and Construction

  • Assembly Design: Heavy Duty Modular Bolted Structure with Dowel Pin Alignment
  • Liner Plate Thickness: 15 mm to 20 mm Interchangeable Wear Plates
  • Cavity Dimensions: 228 mm Length by 104 mm Width by 75 mm Height

Key Tooling Features

  • Wear Management: Reversible and Top Bottom Replaceable Liners
  • Ejection System: Hydraulic Synchronized Bottom Ejection Punch
  • Cycle Time: 18 Sec to 20 Sec Per Pressing Cycle
  • Production Capacity: 2160 Bricks to 2400 Bricks Per Hour

Alignment Accuracy

  • Guide Bushing Tolerance: 0.02 mm to 0.05 mm Clearance
  • Brick Dimension Tolerance: Plus or Minus 0.5 mm

Surface Finish

  • Cavity Surface Roughness: Ra 0.4 to Ra 0.8 Polished Finish
  • Surface Treatment: Nitrided or Hard Chrome Coated Wear Surfaces

Tool Life

  • Liner Life: 150000 Cycles to 300000 Cycles Before Reconditioning
  • Mold Base Life: 1000000 Cycles to 2000000 Cycles Structural Service Life
Case Study (Die Performance)

Precision 12 Cavity Bottom/Pond Ash Bricks Die Mold

D 2 & HARDOX 450Die Material
58-62 HRCHardness
Vacuum HardeningHeat Treatment
Achieved 0.5 mm dimensional accuracy
Output 2200 bricks per hour
Extended liner life 300000 cycles
Reduced maintenance downtime by 25 percent
Lowered per-unit production cost
Zero edge chipping defects observed
Delivered uniform compaction across cavities

04 — Product Application

Where Medium Density Bottom/Pond Ash Bricks Are Used

Medium density bottom and pond ash bricks deliver high compressive strength and excellent thermal performance for demanding structural applications. They provide an eco-friendly, durable building solution that meets rigorous load-bearing and environmental standards across modern construction projects.

Industry Applications

Load-Bearing Structural Masonry

Used in main exterior load-bearing walls for multi-story residential buildings, commercial structures, and institutional complexes.Their consistent high density ensures superior structural integrity and load distribution without requiring extra reinforced concrete columns.

High-Rise Perimeter Wall Systems

Ideal for outer envelope walling systems in high-rise commercial offices, shopping malls, and residential towers.Provides enhanced resistance against wind pressure, moisture penetration, and external environmental weathering over extended lifespans.

Industrial Infrastructure Enclosures

Applied extensively in building heavy-duty manufacturing plants, boundary walls, power sub-station enclosures, and industrial storage facilities.Delivers robust mechanical strength, high impact resistance, and long-term durability in demanding industrial environments.

Public Works and Infrastructure Construction

Utilized for municipal infrastructure projects including retaining walls, highway boundary structures, drainage channels, and public utility buildings.Promotes sustainable urban development by utilizing industrial ash waste productively while meeting strict civil engineering specifications.

Finished Product Gallery

200T Bottom Pond Ash Bricks Press finished product 1
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200T Bottom Pond Ash Bricks Press finished product 3
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05 — Key Advantages

Why Choose the 200-Ton Sinter Hydraulic Press

The 200 Ton Sinter Hydraulic Press offers high compaction pressure and uniform tonnage distribution required for processing dense ash mixes. It maximizes plant productivity while maintaining strict structural standards and lowering long-term operating costs.

Technical & Commercial Benefits

01

High Compaction Density

Delivers precise 200-ton hydraulic pressure to eliminate internal voids, producing highly durable bricks with 5 to 8 MPa compressive strength.

02

High Volume Production Rate

Achieves fast cycle times to produce over 2200 bricks per hour, comfortably satisfying continuous large-scale project demands.

03

Extended Tooling and Machine Life

Smooth hydraulic force distribution reduces mechanical shock, minimizing die mold wear and decreasing costly machine maintenance downtime.

04

Energy Efficient Power Unit

Utilizes optimized hydraulic circuits and energy-saving motors to keep electrical power consumption low per unit produced.

05

Consistent Dimensional Precision

Rigid four-column guide structure prevents platen deflection, ensuring exact thickness, uniform height, and zero corner defects in every brick.

06

Low Cost Per Unit

High operational efficiency paired with automated handling reduces labor dependency, driving down manufacturing costs for a faster capital payback.

Get In Touch

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Production Line?

Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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