Technical Specifications (Tooling)
Die Type:
Progressive, Compound, and Forming Dies are used for precision stamping of automotive brake components and structural brackets. These dies enable multiple operations in a single setup, improving productivity and dimensional consistency.
Die Materials:
D2, DC53, SKD11, and Carbide Tool Steels are commonly used for punches, dies, and wear components. These materials provide high wear resistance, strength, and durability under continuous production loads.
Tool Configuration & Construction:
Multi-station die sets with precision guide pillars, bushings, stripper plates, and hardened inserts ensure stable operation. Modular construction allows easier maintenance, quick replacement of wear parts, and reduced downtime.
Key Tooling Features:
High-precision cutting edges, optimized material flow design, and robust stripping systems improve part quality. Integrated wear-resistant components ensure consistent performance during high-volume OEM production.
Alignment Accuracy:
Precision guide systems maintain die alignment within tight tolerances throughout the stamping cycle. Accurate alignment minimizes burr formation, tool wear, and dimensional variation between parts.
Materials Formed:
Mild Steel, High-Strength Steel (HSS), Stainless Steel, and Galvanized Steel are commonly processed. The tooling is designed to accommodate varying thicknesses and material strength requirements.
Surface Finish:
Ground and polished die surfaces produce clean edges and high-quality formed surfaces on finished components. Superior surface finish reduces secondary processing requirements and improves part appearance.
Tool Life:
Hardened tool steels and carbide inserts provide extended service life under demanding production conditions. Proper maintenance and lubrication enable reliable operation over millions of production cycles.
