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100T Crusher Quarry Dust Brick Press press view 1
Standard Density Crusher/Quarry Dust Bricks · Hydraulic Press Machine

100T Four Column Hydraulic Press for Standard Density Crusher/Quarry Dust Bricks

100T Rated Capacity
100 mm/s Slider Down Speed
7–15 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed

01 — Press System

100T Four Column Hydraulic Press Machine

The 100-ton four-column hydraulic press machine manufactures standard-density bricks using quarry dust aggregate integrated into a fully automated production line. It applies uniform mechanical force to transform fine stone powder by-products into precise, durable wall construction units.

Use Case

Optimized for continuous operation, this production line produces 12,000 standard-density quarry dust bricks per 8-hour shift. The process utilizes a controlled dry-mix, hydraulic pressing, and a 7 to 28-day water curing cycle to ensure high-volume output.

Core Applications: Structural and non-load-bearing wall construction work requiring durable, cost-effective masonry building blocks.

Material: Formulated with 50% to 80% crusher/quarry dust, 8% to 15% cement binder, clean water for hydration, and optional admixtures.

Typical Products Processed: Standard brick dimensions of 228 x 104 x 75 mm for uniform and efficient masonry work.

Brick Compressive Strength: Delivers a reliable standard-density compressive strength ranging from 3 to 5 MPa.

Why 100 Ton Hydraulic Press: A 100-ton hydraulic press provides the ideal compaction force required to densely package fine quarry dust particles, eliminating internal air voids to secure consistent 3 to 5 MPa strength without structural defects.

02 — Technical Specifications

SM 100 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

This high performance 100 Ton hydraulic press machine is specifically engineered for manufacturing high density crusher and quarry dust bricks with maximum structural strength. It features heavy duty four column steel construction, precise PLC automation, and efficient hydraulic pressure control to ensure maximum hourly production output.

Capacity

Maximum pressing force capacity is 100 Tons for dense compaction. Specially rated for standard density crusher and quarry dust bricks.

Structural Design

Heavy duty steel plate frame engineered to sustain continuous impact loads. Stress relieved structure minimizing deflection during high pressure pressing cycles.

Frame Type

Four column vertical pillar design providing balanced load distribution. Rigid box type welded construction for long term structural stability.

Hydraulic System

Closed loop oil hydraulic circuit paired with high volume fluid reservoir. Industrial grade radial pump supplying continuous oil flow pressure.

Main Ram Stroke

Maximum vertical movement travel of the main cylinder is 300 mm. Precision controlled pressing depth ensuring accurate brick thickness dimensions.

Working Hydraulic Pressure

System operational pressing pressure maintained at 210 Bar. Inbuilt pressure relief valve safeguarding against structural or fluid overload.

Daylight Gap

Clear vertical clearance distance between bed and top ram face is 500 mm. Provides ample space to fit various heights of brick molds.

Approach Speed

Downward fast closing speed of the main pressing head is 100 mm per Sec. Reduces idle stroke duration before contacting raw material mixture.

Pressing / Drawing Speed

Controlled slow compaction pressing speed is set at 10 mm per Sec. Allows full air displacement from quarry dust for maximum density.

Return Speed

Upward retraction movement speed of the hydraulic ram is 90 mm per Sec. Speeds up mold opening cycle time to increase daily brick output.

Bed / Platen Size Platen

Working bottom table platen surface dimensions measure 600 mm by 500 mm. Machined smooth flat surface for precise mold seating and alignment.

Columns

Four hard chrome plated guide pillars providing rigid vertical alignment. Abrasion resistant pillar surface reduces friction and seal wear.

Working Envelope

Required machine footprint floor area space is 2000 mm by 1500 mm. Sufficient operational zone allowing smooth loading and manual or automatic removal.

Control System

Programmable logic controller based electrical operating panel display interface. Includes selector switches for manual setup mode and auto production mode.

Main Motor Power

Primary drive electric motor power rating is 15 Kilowatt. Runs on standard industrial three phase 415 Volt supply.

Valves & Hydraulics

Directional valves and pressure control blocks from international standard brands. Seamless high pressure steel hydraulic piping with leak proof fittings.

Automation

Automated sequence for feeding pressing and ejection yielding 1200 bricks per Hour. Dwell timing control ensures identical density across all production runs.

Safety Features

Prominent emergency stop buttons fitted on main frame and control desk. Hydraulic safety interlocks and overload protection valves for safe working conditions.

SM 100 HP — Model Specifications

Nominal Force: 1000 KN

Maximum Hydraulic Pressure: 25 MPa

Max Opening Height of the Slider: 800 mm

Max Stroke of the Slider: 500 mm

Effective Bed Size: 630 × 550 mm

Slider Down Speed: 100 mm/s

Slider Pressing Speed: 7–15 mm/s

Slider Return Speed: 90 mm/s

Ejector Cylinder Nominal Force: 100 KN

Stroke of the Ejection Cylinder: 200 mm

Production Case Study

100 Ton Standard Density Crusher/Quarry Dust Bricks Production Line

228 x 104 x 75 mmBrick Size
1500 BricksOutput/Hour
3-5 MPaCompressive Strength
20 SecCycle Time
High hourly brick output
Uniform compaction density
Consistent dimensional accuracy
Optimal cycle time efficiency
Reliable automated operation
Certified structural strength

03 — Die / Mold System

Precision 8 Cavity Crusher/Quarry Dust Bricks Die Mold Engineering

Engineered for heavy duty high volume production of standard density quarry dust bricks. Offers exceptional abrasion resistance, rigid structural integrity, and exact dimensional precision across all eight mold cavities.

Technical Specifications (Tooling): 

Die Type

Custom heavy duty 8 Cavity Mold configuration designed for concurrent brick compaction. Enables uniform force distribution across all mold chambers to produce consistent high density bricks.

Die Materials

High grade wear resistant alloy tool steel hardened to resist extreme abrasive quarry dust friction. Heat treated structural components ensure maximum toughness and prevention of mold deformation.

Tool Configuration & Construction

Modular precision machined construction allowing quick assembly and simple maintenance. Reinforced outer bolster plate housing built to withstand repeated high pressure hydraulic impacts.

Key Tooling Features

Integrated mechanical ejector mechanism ensuring smooth damage free brick removal. Interchangeable core liner plates allow easy replacement of high wear surfaces without full die scrapping.

Alignment Accuracy

Precision guide pin and bush assembly ensuring strict dimensional tolerance within 0.5 mm. Perfect upper and lower die plate alignment prevents flash formation and material leakage.

Surface Finish

Polished internal cavity mold surfaces with surface roughness value under 0.8 mm. Ultra smooth wall texture facilitates seamless release of moist quarry dust material during ejection.

Tool Life

Designed to achieve up to 500000 typical production cycles under standard operating conditions. Proper maintenance and periodic liner replacement further extends overall mold operational life.

Case Study (Die Performance)

Precision 8 Cavity Crusher/Quarry Dust Bricks Die Mold

D 2 & HARDOX 450Die Material
58-62 HRCHardness
Vacuum HardeningHeat Treatment
High wear resistance
Precise dimensional accuracy
Smooth brick ejection
Extended mold lifespan
Minimal flash formation
Reduced maintenance downtime
Uniform density output

04 — Product Application

Where Standard Density Crusher/Quarry Dust Bricks Are Used

Standard density crusher and quarry dust bricks are widely used across residential, commercial, and industrial construction projects as a cost-effective, eco-friendly building material. Their superior compressive strength and uniform dimensions make them an ideal alternative to traditional clay bricks in load-bearing and non-load-bearing structural applications.

Industry Applications

Residential Building Construction

Widely utilized for constructing main structural walls, interior partition walls, and exterior boundary enclosures in housing developments. Provides excellent thermal insulation, precise dimensional accuracy, and significant savings on mortar usage during wall masonry work.

Commercial & Infrastructure Projects

Ideal for building office complexes, retail store walls, educational institutions, and perimeter protection barriers. Offers high load-bearing capacity and robust structural stability required for heavy footfall and high durability commercial environments.

Industrial Facilities & Warehouses

Frequently applied in factory boundary walls, storage warehouse partitions, and heavy duty industrial utility sheds. Demonstrates high resistance to chemical weathering, physical wear, and severe structural loads typical of industrial sites.

Pavement & Landscaping Enclosures

Used extensively for constructing retaining walls, garden border masonry, raised beds, and outdoor architectural barriers. Delivers long-lasting weather durability against rain and sun exposure while providing a neat aesthetic finish without requiring plastering.

Finished Product Gallery

05 — Key Advantages

Why Choose the 100-Ton Sinter Hydraulic Press

The 100 Ton Sinter Hydraulic Press offers an optimal balance of robust engineering and high-efficiency automation tailored specifically for quarry dust brick manufacturing. It delivers exceptional commercial viability by significantly reducing production overheads while maintaining strict technical standards and uniform product density.

Technical & Commercial Benefits

01

High Compaction Density

The continuous 100 Ton hydraulic pressing force eliminates internal air voids to ensure maximum structural strength. Resulting bricks exhibit superior compressive load resistance and reduced moisture absorption rate over time.

02

Automated Operational Efficiency

Advanced PLC automation drives seamless cycle timing across raw material feeding, pressing, and brick ejection. Reduces manual labor dependencies while consistently achieving high hourly production volumes without interruption.

03

Optimized Raw Material Utilization

Engineered to process abundant crusher and quarry dust aggregates without requiring expensive chemical additives. Provides a highly sustainable manufacturing process that converts industrial mineral waste into profitable building materials.

04

Precision Dimensional Consistency

Heavy duty four column guidance structure ensures precise mold alignment and minimal mechanical deflection during pressing. Produces bricks with exact dimensional tolerances, reducing mortar consumption and wall plastering expenses during construction.

05

Low Maintenance and Energy Costs

Energy efficient hydraulic circuit paired with an optimized electric drive motor lowers overall power consumption. Hardened wear plates and chrome plated guide columns extend component service life, minimizing equipment downtime.

06

Rapid Investment Return

High output capacity combined with low operational overheads ensures a quick payback period for manufacturers. Delivers a competitive market advantage through lower per-unit manufacturing costs and consistent product quality.