03 — Die / Mold System
Precision Forming Sheet Metal Electrical housings and enclosures Die Mold Engineering
Precision forming die mold engineering utilizes advanced modular tooling sets to form electrical enclosures with uncompromised geometric accuracy. The system integrates highly durable materials and robust guidance mechanics to guarantee long-term operational stability and flawless part repeatability.
Use Case
This tooling system is custom-engineered to execute multi-stage bending, drawing, and punching operations for electrical housings. It ensures sharp edge definitions, eliminates material springback, and prevents surface marring on industrial-grade sheet metals.
Technical Specifications (Tooling)
Die Type
- Progressive metal stamping die system
- Multi station transfer forming tooling
- g punches
- High chromium D2 steel for forming matrices
Tool Configuration and Construction
- Four pillar rear post die set configuration
- Modular insert design for swift component replacement
Key Tooling Features
- Nitrogen gas spring strippers for uniform pressure
- Integrated scrap shedding chutes for continuous operation
Alignment Accuracy
- Punch and die clearance control within 0.02 mm
- Guide pillar positioning tolerance within 0.005 mm
Materials Formed
- Cold rolled carbon steel sheets up to 2.5 mm thickness
- Galvanized iron and pre painted aluminum alloys
Surface Finish
- Mirror polished forming radii under 0.4 micrometers Ra
- Titanium Aluminum Nitride physical vapor deposition coating
Tool Life
- Expected lifetime performance of 3000000 total production cycles
- Regrinding maintenance interval required every 300000 production cycles
