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200T Crusher Quarry Dust Bricks Press press view 1
Medium Density Crusher/Quarry Dust Bricks · Hydraulic Press Machine

200T Four Column Hydraulic Press for Medium Density Crusher/Quarry Dust Bricks

200T Rated Capacity
100 mm/s Slider Down Speed
7–18 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
200T Crusher Quarry Dust Bricks Press press view 1
200T Crusher Quarry Dust Bricks Press press view 2
200T Crusher Quarry Dust Bricks Press press view 3
200T Crusher Quarry Dust Bricks Press press view 4

01 — Press System

200T Four Column Hydraulic Press Machine

The 200T Four Column Hydraulic Press delivers high compaction force to produce medium-density crusher/quarry dust bricks with consistent strength and dimensions. Integrated into a fully automated production line, it enables high-output, reliable, and efficient brick manufacturing.

Use Case

Suitable for large-scale production of crusher/quarry dust bricks used in residential, commercial, and industrial wall construction. The system ensures uniform product quality, reduced labor dependency, and improved manufacturing efficiency.

Core Applications: Manufacturing medium-density bricks for wall construction in residential, commercial, and industrial projects.

Material: Crusher/Quarry Dust as the primary aggregate, Cement/Lime as the binder, and water for proper hydration and strength development.

Typical Products Processed: Solid bricks of size 228 × 104 × 75 mm with uniform density and dimensional accuracy.

Brick Compressive Strength: Produces bricks with compressive strength ranging from 5-8 MPa, suitable for general masonry applications.

Production Capacity: Capable of producing up to 17,600 bricks per 8-hour shift under fully automated operation.

Why 200 Ton Hydraulic Press?: Provides the high compaction pressure required for optimum brick density, improved strength, superior finish, and consistent quality at high production rates.

02 — Technical Specifications

SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 200 HP 200 Ton Hydraulic Press is engineered for high-volume production of medium-density crusher/quarry dust bricks with reliable compaction and consistent product quality. Its robust four-column structure, advanced hydraulic system, and automation features ensure efficient and continuous operation in a fully automated production line.

  • Capacity: 200 Ton Pressing Force
  • Structural Design: Heavy Duty Four Column Construction
  • Frame Type: Four Column Hydraulic Press Frame
  • Hydraulic System: PLC Controlled Hydraulic Power Pack
  • Main Ram Stroke: 500 mm
  • Working Hydraulic Pressure: 250 Bar
  • Daylight Gap: 700 mm
  • Approach Speed: 120 mm Sec
  • Pressing Drawing Speed: 15 mm Sec
  • Return Speed: 140 mm Sec
  • Bed Platen Size Platen: 1200 mm x 1000 mm
  • Columns: Four Hardened Steel Columns
  • Working Envelope: 1200 mm x 1000 mm x 700 mm
  • Control System: PLC HMI Based Automatic Control
  • Main Motor Power: 30 HP
  • Valves and Hydraulics: Proportional Directional Control Valves with High Efficiency Hydraulic Circuit
  • Automation: Fully Automated Brick Production Line Integration
  • Safety Features: Emergency Stop System, Pressure Relief Protection, Safety Interlocks, Overload Protection and Guarding System

SM 200 HP — Model Specifications

  • Nominal Force: 2000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1100 mm
  • Max Stroke of the Slider: 700 mm
  • Effective Bed Size: 1000 × 1000 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–18 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 200 KN
  • Stroke of the Ejection Cylinder: 200 mm
Production Case Study

200 Ton Medium Density Crusher/Quarry Dust Bricks Fully Automated Production Line

228 x 104 x 75 mmBrick Size
2,200 BricksOutput/Hour
5-8 MPaCompressive Strength
20 SecondsCycle Time
High Production Output
Consistent Brick Density
Uniform Product Quality
Accurate Brick Dimensions
Reduced Labor Requirement
Faster Manufacturing Cycle
Reliable Wall Grade Strength

03 — Die / Mold System

Precision 12 Cavity Crusher/Quarry Dust Bricks Die Mold Engineering

High precision twelve cavity mold engineered for high pressure compaction of quarry dust and crusher fines into dense eco bricks.Designed for continuous heavy duty performance in automated production lines to maximize hourly output and ensure uniform brick density.

Technical Specifications (Tooling)

Die Type

  • Configuration: 12 Cavity Mold
  • Cycle Time: 15 Sec per pressing cycle
  • Production Rate: 2880 bricks per Hour

Die Materials

  • Cavity and Core Plates: Premium grade hardened tool steel 60 HRC hardness
  • Wear Liners: High strength alloy steel with tungsten carbide cladding
  • Mold Frame: Heavy duty forged carbon steel base

Tool Configuration & Construction

  • Assembly Structure: Modular split block construction with interchangeable liners
  • Ejection Mechanism: Synchronized hydraulic bottom punch ejector system
  • Guidance System: Four pillar precision guide post arrangement

Key Tooling Features

  • Air Venting: Micro channel de-airing system for rapid air escape during compression
  • Release Taper: Dual draft angle for clean brick ejection without edge damage
  • Fast Swap System: Quick lock mounting interface for minimal downtime mold changes

Alignment Accuracy

  • Guide Pillar Clearance: 0.02 mm clearance tolerance
  • Dimensional Precision: 0.5 mm variance across all 12 cavities
  • Platen Parallelism: 0.03 mm maximum deviation across mounting surfaces

Surface Finish

  • Cavity Surface: Ra 0.4 mm ground and polished finish
  • Liner Surface: Ra 0.8 mm precision machined finish

Tool Life

  • Base Tooling Rating: 500000 cycles total operational lifespan
  • Wear Plate Maintenance Interval: 150000 cycles per liner rotation
Case Study (Die Performance)

Precision 12 Cavity Crusher/Quarry Dust Bricks Die Mold

D 2 & HARDOX 450Die Material
56-60 HRCHardness
Vacuum HardeningHeat Treatment
Reduced overall wear rate
Higher density brick output
Extended mold service life
Lower operational maintenance downtime
Uniform multi cavity dimensions
Faster production cycle time
Zero edge chipping loss

04 — Product Application

Where Medium Density Crusher/Quarry Dust Bricks Are Used

Medium density crusher and quarry dust bricks serve as a durable, eco-friendly alternative to conventional clay bricks in modern masonry projects. They are widely utilized across structural, non-structural, and paving applications where reliable load capacity and precise dimensional stability are essential.

Industry Applications

Residential Construction

Used in building single and multi-family house walls, partition barriers, and boundary fences. These bricks offer excellent thermal performance and sound insulation while ensuring uniform wall finishes with minimal plastering required.

Commercial Real Estate

Applied extensively in non-load-bearing perimeter walls, interior room dividers, and utility enclosures for commercial complexes. Their precise dimensions accelerate construction timelines and significantly cut down mortar consumption during wall masonry.

Industrial Infrastructure

Ideal for manufacturing plant perimeter walls, warehouse partitions, and protective containment structures. The high density and structural strength handle heavy ambient vibrations and harsh environmental conditions with minimal maintenance.

Civil & Infrastructure Projects

Deployed in civic pavements, compound wall construction, drainage channel linings, and retaining wall structures. Their high resistance to moisture absorption and weather wear ensures prolonged service life in exposed public installations.

Finished Product Gallery

200T Crusher Quarry Dust Bricks Press finished product 1
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200T Crusher Quarry Dust Bricks Press finished product 3
200T Crusher Quarry Dust Bricks Press finished product 4
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200T Crusher Quarry Dust Bricks Press finished product 6

05 — Key Advantages

Why Choose the 200-Ton Sinter Hydraulic Press

The 200 Ton Sinter Hydraulic Press delivers optimal compaction force and precision control required for manufacturing high-quality crusher dust bricks. It combines superior energy efficiency with robust structural integrity to maximize production yields while reducing overall operational costs.

Technical & Commercial Benefits

01

High Compaction Density

Delivers uniform 200-ton hydraulic pressure across all cavities to produce dense, high-strength structural bricks.

Eliminates internal air pockets and structural voids, resulting in exceptional load-bearing capacity and low water absorption.

02

Energy-Efficient Hydraulic System

Features advanced variable displacement pumps and smart servo motor drives that optimize power consumption per cycle.

Lowers electricity costs by up to 30 percent compared to conventional continuous-running hydraulic pressing machines.

03

Consistent Dimensional Precision

Utilizes closed-loop digital pressure and stroke control sensors to maintain exact brick thickness tolerances.

Minimizes material rejection rates and ensures perfectly uniform bricks that speed up on-site masonry work.

04

Accelerated Production Output

Optimized fast-approach hydraulic cylinders enable rapid pressing cycles without compromising product compaction quality.

Significantly increases daily unit production volume to boost commercial throughput and meet large market demands.

05

Reduced Maintenance Downtime

Built with heavy-duty forged steel frames and self-lubricating wear plates designed for continuous heavy operation.

Extends component service life and lowers wear and tear, drastically reducing routine repair costs and downtime.

06

Low Production Cost & High ROI

Utilizes low-cost quarry waste and crusher dust as primary raw materials to maximize profit margins per brick.

Offers a short payback period due to reduced material expenses, low energy usage, and high daily output capacity.

Get In Touch

Ready to Build Your
Production Line?

Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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