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200T Aluminium Pot Press press view 1
Aluminium Pot · Hydraulic Press Machine

200 Ton Four Pillar Hydraulic Press for Deep Drawing Aluminium Cooking Pot

200T Rated Capacity
100 mm/s Slider Down Speed
7–18 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed

01 — Press System

200 Ton Four Pillar Hydraulic Press Machine

The 200-ton four-column hydraulic press is an ideal manufacturing configuration specifically tailored for high-efficiency aluminum pot stretching and deep drawing operations. When integrated with optimized die designs and advanced lubrication systems, it delivers high output speeds, low rejection rates, and long tooling life.

Use Case

Manufacturing aluminum cookware requires precise force control to stretch high-thickness sheets into deep, symmetrical vessel shapes without localized fractures. The system maintains excellent surface quality preservation to ensure smooth, food-grade internal finishes across a wide variety of domestic and industrial containers.

Case Breakdown

Core Applications

Deep drawing, stretch forming, multi-stage cylindrical reduction, bottom profiling, and edge trimming of aluminum hollowware and cookware bodies.

Material

Formable pure aluminum sheets including AA1050 and AA1100, alongside higher-strength aluminum alloys such as AA3003 and AA5052, with thicknesses ranging from 1.0 mm to 4.0 mm.

Typical Products Formed

Heavy-duty pressure cooker bodies, deep cooking pots, domestic saucepans, stockpots, rice cooker inner liners, and cylindrical industrial aluminum containers.

Key Functions

Manages variable drawing speeds to prevent tearing soft aluminum matrices, delivers precise hydraulic cushion blank-holder forces to control metal intake, and regulates stroke depth repeatability for uniform volumetric capacity.

Why 200-Ton Hydraulic Press?

It provides the optimal tonnage profile to easily manipulate thick aluminum blanks without causing stress cracks, while the rigid four-column architecture keeps the cylindrical walls perfectly uniform and concentric.

02 — Technical Specifications

SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 200 HP hydraulic press machine features a high-stability, four-pillar design configured engineered for high-elongation deep drawing of aluminum alloys. This specialized technical setup coordinates rapid cylinder strokes with sensitive low-pressure control parameters to form deep hollowware without tearing the soft metal.

Technical Data

Capacity: Nominal press force rating of 200 ton

Structural Design: Heavy duty stress relieved four pillar construction

Frame Type: Rigid upright pillar structural geometry

Hydraulic System: High stability variable displacement axial piston pump architecture

Main Ram Stroke: Maximum linear travel distance of 500 mm

Working Hydraulic Pressure: Continuous operational fluid limit of 210 bar

Daylight Gap: Maximum vertical open window height of 800 mm

Approach Speed: Rapid downward advance rate of 200 mm/Sec

Pressing / Drawing Speed: Highly controlled precision drawing velocity from 8 to 15 mm/Sec

Return Speed: Accelerated upward retract velocity of 160 mm/Sec

Bed / Platen Size Platen: Total structural table footprint of 900 mm by 850 mm

Columns: Four solid induction hardened steel pillars measuring 120 mm diameter

Working Envelope: Total internal processing volumetric clearance area of 900 mm by 850 mm by 800 mm

Control System: Central programmable logic controller integrated with real time touchscreen human machine interface

Main Motor Power: Energy efficient high torque electric drive rated at 22 kW

Valves & Hydraulics: Manifold block assembly with fast acting proportional flow and pressure control valves

Automation: Integrated pneumatic base ejector cylinder and multi axis robotic arm interface linkage

Safety Features: Dual hand touch control buttons, digital safety light curtains, and automatic hydraulic pressure relief protection valves

SM 200 HP — Model Specifications

  • Nominal Force: 2000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 900 mm
  • Max Stroke of the Slider: 600 mm
  • Effective Bed Size: 800 × 800 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–18 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 200 KN
  • Stroke of the Ejection Cylinder: 200 mm
Production Case Study

Deep Drawing Aluminium Cooking Pot Production Line

1.5-3.5 mmThickness
450 mmBlank Size
8-10 SecCycle time
360-400 PartsOutput/Hour
Base tearing completely eliminated
Scrap rates lowered
Wall thinning minimized
Production throughput maximized
Surface scratching prevented
Operational uptime optimized
Concentricity accuracy perfected

03 — Die / Mold System

Precision Deep Drawing Aluminium Cooking Pot Die Mold Engineering

Precision deep drawing aluminum cooking pot die mold engineering incorporates custom-radii draw rings to smoothly guide malleable aluminum blanks into deep vessels. The tooling setup balances precise metal flow control with gentle contact pressures to maintain uniform wall reduction without fracturing the alloy.

Use Case

This specialized tooling line executes multi-stage cylindrical drawing, bottom stepping, and edge trimming for consumer and industrial cookware. It preserves the delicate aluminum sheet surfaces, ensuring scratch-free, food-grade interior finishes and perfectly flat heating bases.

Technical Specifications (Tooling)

Die Type

  • Single stage deep drawing and cooking pot forming tool set
  • Progressive edge trimming and mechanical curling tooling assemblies

Die Materials

  • Premium shock resistant Cr12MoV cold work alloy steel for draw rings
  • High toughness carbon tool steel grade SKD11 for punch components

Tool Configuration and Construction

  • Precision four pillar guide bushing die set configuration
  • Modular split insert design for rapid replacement of high wear corner blocks

Key Tooling Features

  • High pressure integrated nitro gas springs for localized blank holder control
  • Automated pneumatic center ejector pin for swift part removal

Alignment Accuracy

  • Dynamic punch to die cavity concentricity alignment within 0.020 mm
  • Guide post vertical travel displacement deviation within 0.005 mm

Materials Formed

  • Pure formable sheet aluminum grades AA1050 and AA1100 up to 4.0 mm thickness
  • High elongation aluminum manganese alloys including grade AA3003 and AA5052

Surface Finish

  • Ultra smooth mirror polished drawing radii under 0.2 micrometers Ra
  • Special wear resistant physical vapor deposition chromium nitride tool coating

Tool Life

  • Expected lifetime performance of 1500000 total production cycles
  • Draw ring re polishing maintenance intervals required every 150000 production cycles
Case Study (Die Performance)

Precision Deep Drawing Aluminium Cooking Pot Die Mold

Cr12MoVDie Material
Vacuum HardenedHeat Treatment
58-60 HRCHarness
Die lifespan maximized
Pot tearing eliminated
Scrap rates minimized
Aluminum galling prevented
Wall thickness stabilized
Polishing downtime reduced
Base flatness perfected

04 — Product Application

Where Precision Deep Drawing Aluminium Cooking Pot Are Used

Precision deep drawn aluminum cooking pots deliver the rapid thermal conductivity, light structural weight, and uniform heat distribution required for efficient food preparation. They are engineered to ensure flat, warp-resistant heating bases and smooth, crevice-free surfaces that meet strict global culinary standards.

Industry Applications

Domestic Kitchenware and Household Appliances

Standard stockpots, saucepans, and non-stick inner liners for electric rice cookers are widely distributed throughout the consumer retail sector. The uniform wall thickness provides fast heating response times on residential stove tops, reducing household energy consumption during everyday meal preparation.

Commercial Catering and Restaurant Networks

Massive boiling pots, heavy-duty pressure cookers, and oversized preparation vessels are deployed across restaurant kitchens, hotel catering lines, and school cafeterias. The high strength-to-weight ratio of the deep drawn aluminum alloys allows kitchen staff to safely handle high-volume food batches.

Industrial Food Processing and Baking Plants

Large-scale mixing kettles, processing inserts, and bulk ingredient storage canisters utilize heavy-gauge deep drawn aluminum configurations. These vessels prevent hot spots during prolonged cooking processes, ensuring consistent flavor profiles and preventing batch burning in high-throughput production environments.

Outdoor Camping and Military Field Supplies

Compact mess kits, lightweight nesting pots, and portable military field kitchen containers rely on rugged drawn aluminum construction. The high structural durability protects the cookware from severe drops, transport impacts, and intense open-flame heating in unpredictable field conditions.

ScenarioDescription
Cooking Pots Deep cylindrical vessels
Pressure Cooker Bodies Thick aluminum, high strength
Sauce Pans Medium-depth cookware
Commercial Cooking Vessels Large diameter pots
Electric Cooker Inner Pots Precision aluminum containers

Finished Product Gallery

05 — Key Advantages

Why Choose the 200-Ton Sinter Hydraulic Press

The 200-Ton Sinter Hydraulic Press delivers the precise force regulation and structural rigidity needed to shape highly malleable aluminum alloys without fracturing or wrinkling. It combines optimized speed profiles with excellent pressure repeatability to maximize cookware production efficiency and minimize manufacturing unit costs.

01

Precision Tonnage Control for Sensitive Aluminum Alloys

The 200-ton press capacity provides the exact, steady mechanical force required to draw deep cylindrical vessels without punching through soft metal. It prevents localized over-stretching and stress fractures, keeping the material structural integrity intact throughout the entire pot body.

02

Dynamic Hydraulic Cushioning to Prevent Flange Wrinkling

An advanced multi-point hydraulic die cushion constantly modulates blank-holder forces during the downward drawing stroke. This precise clamping control regulates the metal flow velocity, successfully eliminating puckering and perimeter wrinkling on thin-gauge aluminum sheets.

03

Rigid Four-Pillar Structure for Perfect Cylinder Concentricity

The robust four-column alignment system guarantees absolute parallelism between the upper punch and lower die cavity under full load. This strict directional guidance ensures perfectly uniform pot wall thickness, preventing asymmetric dimensional errors that ruin cookware quality.

04

Multi-Stage Programmable Speed Profiles to Stop Base Tearing

The integrated control valves slow down the slide velocity dynamically just as the tool reaches maximum elongation zones. This tailored speed reduction gives the aluminum matrix sufficient time to flow naturally, completely preventing wall thinning and micro-cracking.

05

Smooth Fluid Power Application to Maximize Tool Lifespan

The linear application of hydraulic energy avoids the high impact shocks that accelerate wear in conventional mechanical stamping setups. Protecting the tooling from sudden shocks extends the operational life of highly polished Cr12MoV draw rings and SKD11 punch components.

06

Reduced Component Scrap Rates for Enhanced Financial Yields

Eliminating deep-drawing scrap like scoring, splitting, and wall rupture dramatically raises the operational pass rate per batch. Maximizing usable product yield directly lowers high raw material expenses, ensuring high commercial profitability for kitchenware manufacturers.