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200T Building Debris Sand Bricks Press press view 1
Medium Density Building Debris Sand Bricks · Hydraulic Press Machine

200T Four Column Hydraulic Press for Medium Density Building Debris Sand Bricks

200T Rated Capacity
100 mm/s Slider Down Speed
7–18 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
200T Building Debris Sand Bricks Press press view 1
200T Building Debris Sand Bricks Press press view 2
200T Building Debris Sand Bricks Press press view 3
200T Building Debris Sand Bricks Press press view 4

01 — Press System

200T Four Column Hydraulic Press Machine

The 200-ton four-column hydraulic press machine for making wall construction medium density building debris sand bricks in a fully automated production line is a high-efficiency eco-friendly manufacturing system engineered by Sinter Hydraulics India. Its heavy-duty pre-stressed frame, proportional hydraulic controls, and automated material handling deliver uniform compaction force and high daily brick yields.

Use Case

Production of 17,600 Bricks/8 hour operations. Integrated into a fully automated production line, this press compacts semi-dry recycled aggregate mixtures under reliable hydraulic force to continuously produce medium density, dimensionally uniform bricks for fast-track wall construction.

Core Applications

  • Manufacturing medium density, dimensionally uniform building debris sand bricks for load-bearing and non-load-bearing masonry wall construction work
  • High-volume eco-friendly building material production utilizing recycled construction and demolition (C&D) waste aggregate

Material

  • Building Debris Sand, Lime/Cement, Water, Gypsum/Admixture binder thoroughly mixed into a homogenous semi-dry slurry matrix
  • Crushed building debris sand combined with fly ash or stone dust aggregate and hydraulic setting binders

Typical Products Processed:

  • Standard 228 x 104 x 75 mm Brick Size, standard modular wall bricks, solid building blocks, and eco-friendly masonry units

Key Functions

  • Application of a uniform 200-ton hydraulic pressing force to compress recycled aggregate slurry and eliminate internal void spaces
  • Dual-stage hydraulic compression cycle featuring top and bottom pressing for consistent density throughout the brick body
  • Fully automated mold feeding, fast hydraulic press stroke cycle, synchronized multi-cavity brick ejection, and robotic palleting integration

Why 200 Ton Hydraulic Press?

  • Delivers optimized compaction tonnage engineered specifically for medium density recycled building debris sand mixtures to achieve compressive strengths exceeding 8 to 10 MPa
  • Four-column guide architecture maintains precise platen parallelism under continuous automated operation, ensuring uniform brick thickness, sharp edges, and zero cracking

02 — Technical Specifications

SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 200 HP hydraulic press delivers high-precision compaction force and rigid four-column guidance engineered for efficient, automated medium density building debris sand brick manufacturing lines. Its optimized hydraulic architecture, pre-stressed frame, and automated material handling ensure consistent density, low power consumption, and high brick structural integrity.

Capacity

  • Maximum continuous vertical compaction force capacity of 2000 kN
  • Dedicated hydraulic mold ejection mechanism force capacity of 400 kN

Structural Design

  • Heavy stress relieved four column pillar structure engineered for high volume abrasive recycled aggregate compaction
  • FEA stress relieved heavy steel plate welded bolster and upper moving press platen assembly

Frame Type

  • Precision aligned solid induction hardened column frame guide structure
  • Heavy duty stress relieved welded steel plate base bolster and guided compression slide plate

Hydraulic System

  • High flow variable displacement axial piston pump fluid power assembly
  • Multi stage high capacity offline oil filtration loop with integrated oil coolers

Main Ram Stroke

  • Maximum vertical slide compaction travel distance capability of 400 mm
  • Adjustable mechanical and electronic stroke limitation positioning system

Working Hydraulic Pressure

  • Maximum continuous operating main hydraulic system fluid pressure of 230 bar
  • Peak shock safety valve pressure relief calibration threshold limit of 260 bar

Daylight Gap

  • Maximum open vertical daylight window working clearance of 750 mm
  • Minimum closed compaction mold height space of 300 mm

Approach Speed

  • Accelerated downward advance slide rapid travel speed of 220 mm/Sec
  • Controlled mold contact deceleration compaction velocity of 20 mm/Sec

Pressing / Drawing Speed

  • Precision high pressure aggregate brick compaction speed of 12 to 22 mm/Sec
  • Maximum resistance continuous pressing velocity of 25 mm/Sec

Return Speed

  • Smooth upward ram retraction extraction travel speed of 200 mm/Sec
  • Fast automated hydraulic decompression pre return system cycle timing

Bed / Platen Size Platen

  • Total clear mold installation bed width left to right of 1100 mm
  • Total clear mold installation bed depth front to back of 850 mm

Columns

  • High tensile forged alloy steel column diameter of 160 mm
  • Heavy duty wear resistant bronze guide bushings with automatic grease lubrication

Working Envelope

  • Total internal mold mounting area of 1100 by 850 mm
  • Maximum allowable top platen compaction load resistance capacity of 200 tons

Control System

  • Industrial programmable logic controller linked with a graphical touchscreen station
  • Dual redundant non contact linear transducer position tracking systems accurate within 0.010 mm

Main Motor Power

  • High efficiency primary hydraulic pump electric drive motor power of 30 kW
  • Dedicated auxiliary cooling and continuous oil filtration motor power of 3 kW

Valves & Hydraulics

  • High dynamic response proportional pressure and flow control cartridge valve manifold block
  • Fast acting overhead gravity pre fill oil valve unit assembly

Automation

  • Digital interface connection ports for synchronized raw material feeder and automated stacker systems
  • Integrated multi cavity hydraulic brick ejectors and automatic feeder box movement

Safety Features

  • Dual channel infrared light curtain barriers guarding operator workspace zones
  • Automated heavy duty dual fail safe mechanical anti drop ram safety locking blocks

SM 200 HP — Model Specifications

  • Nominal Force: 2000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1100 mm
  • Max Stroke of the Slider: 700 mm
  • Effective Bed Size: 1000 × 1000 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–18 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 200 KN
  • Stroke of the Ejection Cylinder: 200 mm
Production Case Study

200 Ton Medium Density Building Debris Sand Bricks Fully Automated Production Line

228 x 104 x 75 mmBrick Size
2,200 BricksOutput/Hour
8-10 MPaCompressive Strength
20 SecondsCycle Time
Target brick density achieved
Uniform dimension accuracy retained
Hourly output target met
Low water absorption rate
Material rejection rate minimized
Smooth multi-cavity ejection completed
Reduced production power cost

03 — Die / Mold System

Precision 12 Cavity Building Debris Sand Bricks Die Mold Engineering

This precision multi-cavity die mold system features hardened alloy steel cavity liners, wear-resistant punch faces, and an integrated hydraulic top and bottom pressing arrangement. Engineered for 200-ton fully automated hydraulic press operations, it enables simultaneous high-density compaction of 12 standard building debris sand bricks with sharp edges and uniform structural strength.

Use Case

The 12-cavity building debris sand brick die mold system integrates into fully automated 200-ton four-column hydraulic presses to mass-produce 228 x 104 x 75 mm construction bricks from recycled aggregate mixtures. Synchronized hydraulic compaction, automated feeder box movement, and multi-pin ejection ensure continuous 17600 brick per 8 hour shift throughput with minimal dimensional variance.

Technical Specifications (Tooling)

Die Type: 12 Cavity Mold

  • Multi cavity precision steel die block engineered for simultaneous pressing of twelve standard 228 by 104 by 75 mm building debris sand bricks
  • Heavy duty bottom hydraulic ejector assembly with synchronized multi punch ejection pins

Die Materials

  • Premium high carbon high chromium D2 alloy tool steel inner mold cavities for extreme abrasion resistance
  • Heavy duty Hardox 450 steel top punch face plates and base bolster support plates

Tool Configuration & Construction

  • Precision CNC machined modular steel plate assembly with replaceable cavity liner inserts
  • Rigid structural steel outer mold frame designed to absorb lateral hydraulic compaction stresses up to 200 tons

Key Tooling Features

  • Integrated hydraulic top press punches paired with bottom ejection ram linkages for uniform density
  • Quick change modular cavity liner plates facilitating easy maintenance and zero downtime refurbishment

Alignment Accuracy

  • Upper punch to lower cavity mold entry guide clearance deviation kept strictly under a limit of 0.010 mm
  • Multi cavity bed flatness and parallelism variance across active area restricted within a tolerance of 0.010 mm

Surface Finish

  • Inner cavity mold surfaces precision wire EDM finished down to a surface roughness of Ra 0.40 microns
  • Friction reducing chrome plated punch faces ensuring smooth brick release and zero edge chipping

Tool Life

  • Expected operational span of 350000 pressing cycles per set of replaceable inner cavity wear liners
  • Total structural outer mold frame lifespan capacity reaching 1500000 production cycles before major overhauls
Case Study (Die Performance)

Precision 12 Cavity Building Debris Sand Bricks Die Mold

D 2 & HARDOX 450Die Material
56-60 HRCHardness
Vacuum HardeningHeat Treatment
Maximum brick density achieved
Sharp edge definition retained
Cavity wall wear minimized
Multi cavity ejection completed
Zero brick surface cracking
Machine operational downtime reduced
Extended mold service life

04 — Product Application

Where Medium Density Building Debris Sand Bricks Are Used

Medium density building debris sand bricks serve as high-performance, structural-grade eco-friendly masonry units produced from recycled construction waste. Compacted under 200-ton hydraulic pressure, their balanced compressive strength, precise geometry, and reduced moisture permeability suit load-bearing and non-load-bearing applications alike.

Industry Applications

Medium density building debris sand bricks are widely deployed in commercial real estate, municipal housing infrastructure, industrial park walling, and structural civil developments. Utilizing recycled C&D waste aggregates under controlled 200-ton hydraulic press compaction guarantees consistent compressive strength exceeding 12 to 16 MPa, excellent edge sharpness, and minimal water absorption, significantly lowering material costs and environmental impact.

Load-Bearing Masonry and Low-to-Mid-Rise Wall Structures

Delivers consistent structural compressive capacity for multi-story residential developments, commercial partition walls, and load-bearing perimeter masonry. Ensures uniform brick dimensions that reduce mortar application thickness while accelerating overall structural wall construction speeds.

Industrial Park Facilities and Boundary Wall Construction

Used extensively in constructing heavy-duty warehouse partition walls, industrial enclosure barriers, and site boundary structures. Provides high mechanical durability and resistance against environmental impacts while offering cost-effective structural performance.

Commercial Infra Infill Work and Multi-Story Framing

Integrated into reinforced concrete frame structures as durable interior partitions, lift shaft masonry, and external curtain walling. Offers solid acoustic insulation and fire resistance properties while optimizing overall dead-weight loads across high-rise building frames.

Municipal Civil Works and Public Infrastructure Projects

Employed across public school construction, civic administrative centers, government housing schemes, and municipal utility buildings. Replaces traditional clay bricks with recycled aggregate units, promoting eco-friendly municipal building standards and reducing landfill waste.

Finished Product Gallery

200T Building Debris Sand Bricks Press finished product 1
200T Building Debris Sand Bricks Press finished product 2
200T Building Debris Sand Bricks Press finished product 3
200T Building Debris Sand Bricks Press finished product 4
200T Building Debris Sand Bricks Press finished product 5
200T Building Debris Sand Bricks Press finished product 6

05 — Key Advantages

Why Choose the 200-Ton Sinter Hydraulic Press

The 200-Ton Sinter Hydraulic Press delivers heavy compaction force and four-column stability engineered specifically to transform recycled building debris sand into medium-density structural bricks. Its fast hydraulic cycling, 12-cavity mold capacity, and high energy efficiency maximize plant throughput while significantly reducing unit production costs.

Technical & Commercial Benefits

01

Heavy 200-Ton Compaction Tonnage Delivering Compressive Strength Above 12 to 16 MPa

Applies high hydraulic pressure to consolidate coarse recycled C&D waste sand mixtures into dense, high-strength masonry units. Dense aggregate compaction delivers superior structural load bearing and maintains low water absorption rates across all batches.

02

Rigid Four-Column Guide Frame Maintaining Absolute Parallel Alignment

Engineered with heavy-duty induction-hardened alloy columns to ensure precise alignment between upper punches and lower mold cavities. True guidance prevents off-center pressing during high-tonnage compression, eliminating brick edge chipping and structural stress fractures.

03

12-Cavity High-Yield Tooling Producing Up to 17600 Bricks Per Shift

Designed to house massive 12-cavity precision dies running on fast 20-second pressing cycles within fully automated production lines. High output capacity empowers manufacturers to easily meet large-scale commercial and infrastructure construction demand.

04

Synchronized Top and Bottom Hydraulic Pressing Ensuring Consistent Core Density

Uses dual-action hydraulic cylinders to apply balanced compaction pressure simultaneously from upper and lower mold directions. Dual-direction force application eliminates internal density gradients, ensuring uniform compressive strength throughout the entire brick mass.

05

Wear-Resistant Hardox and D2 Steel Molds Extending Tooling Service Life

Equipped with hardened D2 tool steel cavity liners and polished punch plates engineered to withstand severe abrasive wear from crushed concrete debris. Superior tooling durability minimizes mold replacement frequency, dramatically lowering maintenance costs and machinery idle time.

06

Energy-Efficient Hydraulic Architecture Lowering Electricity Cost Per Brick

Features a high-flow variable displacement axial piston pump drive operating on a optimized 30 kW motor system with fast approach speeds up to 220 mm/Sec. Low overall power draw reduces manufacturing operating overhead, boosting overall factory profitability.

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