01 — Press System
500 Ton Four Pillar Hydraulic Press Machine
Heavy-duty 500-ton four-pillar hydraulic press engineered for high-density compression of livestock mineral blocks. It features precision guiding systems and anti-corrosive structural elements designed specifically for salt-based material processing.
Use Case
Industrial production of nutritional lick blocks tailored for cattle, sheep, and other ruminant livestock. Designed to compress dense, moisture-resistant mineral formulations into durable feeding blocks for indoor and pasture setups.
- Core Applications: Compacts livestock nutritional feed materials into high-density lick blocks for commercial agricultural applications. Essential for livestock farming, dairy operations, sheep ranches, and open-pasture feeding environments.
- Material: Utilizes sodium chloride mixed with essential mineral premixes, trace elements, and nutritional supplements. Formulated with binder agents such as molasses or lignosulfonates to ensure solid bonding and structural durability.
- Products Processed: Processes dense cattle salt blocks, sheep mineral licks, and fortified protein feed bricks. Formulated to withstand outdoor weather conditions, preventing premature crumbling or moisture absorption in field use.
- Why 500-Ton Hydraulic Press: Delivers optimal compaction tonnage required to eliminate air pockets and achieve uniform block density. Ensures consistent block weight, high mechanical strength, and reliable daily production throughput.
02 — Technical Specifications
SM 500 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
The SM 500 HP – 500 Ton Hydraulic Press Machine is a robust and high-performance compaction system engineered for the production of cattle and sheep lick blocks. Its 500-ton pressing capacity provides the ideal balance of force and efficiency, ensuring uniform density, excellent structural strength, and consistent nutrient distribution in every block.
Capacity & Structural Design
- Rated Capacity: 500 Tons (≈ 4900 kN)
- Press Type: Fourpillar hydraulic press
- Frame: Heavy welded steel (stress-relieved)
- Safety factor: ≥ 1.35
- Parallelism: ≤ 0.05–0.08 mm
Hydraulic System
- Cylinder: Doubleacting
- Bore: 380–450 mm
- Stroke: 500–900 mm
- Working pressure: 28–32 MPa
- Control: Servo-proportional hydraulic
Production Line Equipment
1. Mixing System
- Ribbon blender / paddle mixer
- Capacity: 500–2000 kg/batch
2. Moisture Conditioning
- Molasses spraying system
- Moisture control: 3–10%
3. Feeding System
- Hopper with screw feeder
- Load cell-based dosing
4. Hydraulic Press Unit
- Multi-cavity or single cavity mold
- Automatic cycle operation
5. Ejection System
- Hydraulic ejection
- Conveyor transfer
6. Drying / Curing System
- Air drying racks or tunnel dryer
- Duration: 12–48 hours (ambient or forced air)
7. Packing Line
- Weighing + sealing
- Bagging (plastic/HDPE bags)
Compression Cycle
- Batch feeding into mold
- Mold closing
- Pre-compression (air removal)
- Full compression (high-pressure densification)
- Holding time (binder bonding)
- Decompression
- Mold opening
- Ejection & transfer
Working Envelope
- Platen size: Standard: 800 × 800 mm
- Daylight: 800–1200 mm
- Column diameter: 140–180 mm
Control System
- PLC: Siemens / Mitsubishi
- HMI: Recipe-based
Controls:
- Pressure
- Time
- Block weight
- Moisture
Features:
- Data logging
- Batch traceability
- Safety PLC
SM 500 HP — Model Specifications
- Nominal Force: 5000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1500 mm
- Max Stroke of the Slider: 900 mm
- Effective Bed Size: 1500 × 1500 mm
- Slider Down Speed: 150 mm/s
- Slider Pressing Speed: 10–18 mm/s
- Slider Return Speed: 180 mm/s
- Ejector Cylinder Nominal Force: 500 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision Cattle & Sheep Lick Blocks Die Engineering
Precision Cattle & Sheep Lick Blocks Die Engineering is focused on designing and manufacturing high-accuracy dies that ensure consistent shape, size, and density in every lick block produced. The precision-engineered die system promotes uniform material flow and balanced compaction, resulting in strong, durable blocks with reliable nutrient distribution.
Technical Specifications
Mold Type
- Compression mold
- Multi-cavity symmetrical layout
Mold Materials
- Tool steel: P20 / H13
- Surface treatment:
- Chrome / nickel plating
- Anti-corrosion coating
Mold Construction
- Upper punch: Multi-head compression
- Lower cavity: Multi-cavity symmetrical layout
- Alignment: ±0.02 mm
- Ejection: Hydraulic ejector pins
Corrosion Protection:
- Salt-resistant coating
- Stainless inserts (optional)
Venting System
- Micro vents
- Channel-based air release
Prevents:
- Cracks
- Voids
- Density non-uniformity
Surface Finish
| Area | Finish |
| Block | Smooth / light texture |
| Edges | Reinforced |
| Branding | Embossed |
Mold Life: 100,000 – 250,000 cycles
Precision Cattle & Sheep Lick Blocks Die Mold
04 — Product Application
Where Cattle & Sheep Lick Blocks Are Used
Cattle & Sheep Lick Blocks are widely used in the livestock and animal husbandry sectors to provide essential minerals, vitamins, and nutrients for cattle, sheep, goats, and other grazing animals. They are commonly placed in dairy farms, sheep farms, grazing pastures, feedlots, and breeding operations to support animal health, growth, and productivity.
Industry Applications
Livestock & Dairy
The Livestock & Dairy industry extensively uses cattle and sheep lick blocks as an effective source of mineral supplementation for maintaining animal health and productivity. These blocks provide essential nutrients for cattle, sheep, and goats, supporting growth, immunity, fertility, and overall well-being. They are widely used as nutrition blocks for sheep and goats to ensure consistent mineral intake in grazing and farm environments.
Agriculture
The Agriculture sector uses cattle and sheep lick blocks to provide essential minerals and nutrients for grazing livestock in pasture-based farming systems. These blocks serve as an effective solution for field mineral supplementation, ensuring animals have continuous access to vital nutrients throughout their grazing period.
Animal Feed Industry
The Animal Feed Industry utilizes cattle and sheep lick blocks as a convenient and effective source of essential minerals and nutrients for a variety of animals. These blocks are widely used as horse nutrition blocks, helping support bone health, muscle function, endurance, and overall performance.
Feed Manufacturing Sector
The Feed Manufacturing Sector relies on cattle and sheep lick blocks for industrial-scale feed block production, delivering consistent quality, density, and nutrient content across large production volumes. These blocks provide an efficient method of supplying essential minerals and trace elements to livestock, supporting health, growth, and productivity.
| Industry | Scenario |
|---|---|
| Dairy Farms | Daily mineral feeding |
| Livestock Ranches | Outdoor feeding |
| Agriculture | Nutrient supplementation |
| Feed Industry | Mass production |
| Export | Standardized feed blocks |
Finished Product Gallery
05 — Key Advantages
Why Choose the 500-Ton Sinter Hydraulic Press
The 500-Ton Sinter Hydraulic Press is an ideal solution for manufacturing cattle and sheep lick blocks, offering the perfect balance of compaction force, productivity, and cost efficiency. Its powerful hydraulic system ensures uniform density, excellent structural strength, and consistent nutrient distribution across every block.
Multi-cavity high output
Multi-cavity high output is a key advantage of the 500-Ton Sinter Hydraulic Press, enabling the simultaneous production of multiple cattle and sheep lick blocks in a single cycle. This significantly increases manufacturing capacity, improves production efficiency, and reduces per-unit production costs.
Cold compaction process
Cold compaction process is a major advantage of the 500-Ton Sinter Hydraulic Press for manufacturing cattle and sheep lick blocks. By forming blocks at low temperatures, the process helps preserve the nutritional value of minerals, vitamins, and feed additives while minimizing energy consumption. This results in lower operating costs, improved product quality, and reduced material degradation.
High-density durable blocks
High-density durable blocks produced by the 500-Ton Sinter Hydraulic Press offer exceptional strength, structural integrity, and resistance to cracking or breakage. The powerful compaction process creates dense and uniform lick blocks that withstand handling, transportation, and harsh outdoor conditions.
Controlled consumption
Controlled consumption is a key benefit of cattle and sheep lick blocks produced using the 500-Ton Sinter Hydraulic Press. The high-density compaction process creates durable blocks that animals consume gradually over time, ensuring a steady and controlled intake of essential minerals and nutrients.
High demand in livestock sector
High demand in the livestock sector is driven by the increasing need for effective mineral supplementation to support animal health, growth, fertility, and productivity. Cattle and sheep lick blocks provide a convenient and reliable source of essential minerals and trace nutrients for a wide range of livestock.
High ROI production line
High ROI production line is a key advantage of the 500-Ton Sinter Hydraulic Press, delivering strong returns through high production efficiency, reduced labor requirements, and optimized material utilization. Its multi-cavity capability and fast cycle times increase output while lowering per-unit manufacturing costs.