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315T Building Debris Sand Bricks Press press view 1
High Density Building Debris Sand Bricks · Hydraulic Press Machine

315 Ton Four Pillar Hydraulic Press for High Density Building Debris Sand Bricks

315T Rated Capacity
100 mm/s Slider Down Speed
7–12 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
315T Building Debris Sand Bricks Press press view 1
315T Building Debris Sand Bricks Press press view 2
315T Building Debris Sand Bricks Press press view 3
315T Building Debris Sand Bricks Press press view 4

01 — Press System

315 Ton Four Pillar Hydraulic Press Machine

The 315-ton four-column hydraulic press machine is engineered for manufacturing high-density bricks from recycled building debris sand within a fully automated production line. It provides uniform high-pressure compaction to deliver consistent structural integrity and strength for modern wall construction.

Use Case

Optimized for continuous industrial manufacturing, this machine achieves a output of 26,400 bricks per 8-hour operational shift. It efficiently upcycles construction waste into high-grade, standardized building materials with minimal manual intervention.

Core Applications: Specifically designed for structural wall construction work requiring durable, eco-friendly load-bearing bricks.

Material: Uses processed building debris sand blended with lime/cement, water, and a gypsum/admixture binder for strong cohesion.

Typical Products Processed: Standard brick size dimensions of 228 x 104 x 75 mm for uniform masonry work.

Brick Density: Delivers high compressive strength ranging from 16 to 20 MPa for durable construction.

Why 315 Ton Hydraulic Press?: The 315-ton rating provides the intense, even force required to densify coarse debris particles, eliminate internal voids, and consistently achieve 16–20 MPa compressive strength at full automated speed.

02 — Technical Specifications

SM 315 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 315 HP hydraulic press delivers high-tonnage compaction to produce dense, uniform construction bricks from recycled debris sand.

Capacity: 315 Ton heavy duty force

Structural Design: Heavy duty steel welded construct

Frame Type: 4 Column 3 Beam rigid structure

Hydraulic System: Cartridge valve integrated manifold system

Main Ram Stroke: 800 mm

Working Hydraulic Pressure: 25 MPa

Daylight Gap: 1250 mm

Approach Speed: 120 mm/Sec

Pressing / Drawing Speed: 12 mm/Sec

Return Speed: 100 mm/Sec

Bed / Platen Size Platen: 1200 mm LR x 1000 mm FB

Columns: 4 Hard chrome plated steel pillars

Working Envelope: 1200 mm x 1000 mm x 1250 mm

Control System: PLC programmable controller with touch screen HMI

Main Motor Power: 22 kW electric motor

Valves & Hydraulics: High pressure cartridge valves with oil cooling system

Automation: Semi automatic or fully automatic cycle operation

Safety Features: Dual hand start buttons and photo-electric light curtain curtains

SM 315 HP — Model Specifications

  • Nominal Force: 3150 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1000 mm
  • Max Stroke of the Slider: 600 mm
  • Effective Bed Size: 800 × 800 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–12 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 300 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

315 Ton High Density Building Debris Sand Bricks Fully Automated Production Line

228 x 104 x 75 mmBrick Size
3,300 BricksOutput/Hour
10-12 MPaCompressive Strength
20 SecondsCycle Time
Exceptional High Brick Density
Superior 20 MPa Strength
Maximum Automated Hourly Output
Rapid 20 Second Cycle
Recycled Debris Eco Efficiency
Precise Uniform Dimension Quality
Continuous Heavy Duty Production

03 — Die / Mold System

Precision 18 Cavity Building Debris Sand Bricks Die Mold Engineering

The 18-cavity precision die mold maximizes output density and dimensional accuracy for high-volume recycled debris sand brick production. Designed for extreme durability, it withstands high hydraulic compaction forces while ensuring smooth brick ejection.

Die Type: 18 Cavity Mold

Die Materials

  • Alloy steel core plates
  • Hardened D2 tool steel liners

Tool Configuration & Construction

  • Heavy duty modular bolted frame
  • Interchangeable wear resistant cavity blocks

Key Tooling Features

  • Integrated hydraulic top and bottom ejection
  • Tapered cavity design for easy demolding

Alignment Accuracy: 0.02 mm tolerance precision

Surface Finish: Ra 0.4 mm mirror polished finish

Tool Life: 500000 typical production cycles

Case Study (Die Performance)

Precision 18 Cavity Building Debris Sand Bricks Die Mold Engineering

D 2 & HARDOX 450Die Material
56-60 HRCHardness
Vacuum HardeningHeat Treatment
Exceptional Wear Resistance
Ultra High Hardness Surface
Superior Dimensional Stability
Extended Tool Service Life
Zero Friction Clean Ejection
Heavy Duty Shock Resistance
Flawless Precision Tolerances

04 — Product Application

Where Building High Density Debris Sand Bricks Are Used

High-density building debris sand bricks provide a durable, eco-friendly alternative to traditional clay or concrete bricks across diverse construction sectors. These bricks leverage recycled materials to deliver high compressive strength and precise dimensions for modern building needs.

Industry Applications

Load Bearing Structural Walls

These bricks deliver a high compressive strength of 16-20 MPa, making them an ideal choice for multi-story load-bearing masonry without risk of structural cracking. Their superior density ensures reliable weight distribution and overall long-term structural stability.

Commercial & Residential Exterior Masonry

The precise dimensional tolerances create clean, aesthetic outer facades for housing developments and office structures without requiring thick plastering layers. Their dense composition provides enhanced resistance against severe weathering, moisture ingress, and thermal expansion.

Infrastructure & Boundary Retaining Walls

Engineered from dense debris sand, these bricks excel in heavy-duty perimeter walls, highway barriers, and retaining structures exposed to harsh ambient environments. Their high impact resistance prevents erosion and mechanical wear under tough outdoors conditions.

Eco-Friendly Green Building Projects

Utilizing up to 100% recycled debris sand allows sustainable projects to qualify for LEED and green building certifications while reducing landfill waste. They offer high thermal mass properties that improve indoor energy efficiency in eco-conscious architectural developments.

Finished Product Gallery

315T Building Debris Sand Bricks Press finished product 1
315T Building Debris Sand Bricks Press finished product 2
315T Building Debris Sand Bricks Press finished product 3
315T Building Debris Sand Bricks Press finished product 4
315T Building Debris Sand Bricks Press finished product 5
315T Building Debris Sand Bricks Press finished product 6

05 — Key Advantages

Why Choose the 315-Ton Sinter Hydraulic Press

The 315 Ton Sinter Hydraulic Press combines heavy-duty compaction force with energy-efficient automation to transform low-cost waste sand into high-margin construction bricks. It offers a low-maintenance, scalable solution designed to maximize daily production yields while lowering overall operating expenses.

01

Maximum Compaction & High Structural Strength

Delivers 315 tons of uniform hydraulic pressure to produce dense, crack-free bricks with superior load-bearing capacity. This enables full compliance with international building standards using low-cost recycled debris sand.

02

Ultra-Fast Cycle Time & High Output Yield

Runs a rapid 20-second pressing cycle coupled with an 18-cavity mold to yield 3,300 bricks per hour. This ultra-fast turnaround ensures maximum daily production volumes with minimal downtime.

03

Low Operational & Power Consumption Costs

Features optimized hydraulic circuit manifolds and an efficient 22 kW motor system that drastically cuts power usage. Lower energy consumption reduces per-brick manufacturing costs and drives higher profitability.

04

Fully Automated Continuous Operation

Integrated PLC controllers and touch-screen HMI interfaces automate feeding, compaction, and ejection cycles seamlessly. This reduces manual labor reliance, minimizes human error, and keeps production running consistently.

05

Exceptional Tool Durability & Mold Longevity

Utilizes D2 tool steel cavity liners treated to 58-62 HRC, guaranteeing up to 500,000 production cycles. The long-lasting mold engineering reduces component wear, replacement downtime, and tooling overhead.

06

Sustainable Eco-Friendly Material Utilization

Directly converts discarded building debris and sand waste into premium green building materials without needing high-heat kilns. This cuts raw material procurement costs while opening access to profitable LEED-certified eco projects.

Get In Touch

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Production Line?

Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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