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100T Bottom Pond Ash Bricks Press press view 1
Standard Density Bottom/Pond Ash Bricks · Hydraulic Press Machine

100T Four Column Hydraulic Press for Standard Density Bottom/Pond Ash Bricks

100T Rated Capacity
100 mm/s Slider Down Speed
7–15 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
100T Bottom Pond Ash Bricks Press press view 1
100T Bottom Pond Ash Bricks Press press view 2
100T Bottom Pond Ash Bricks Press press view 3
100T Bottom Pond Ash Bricks Press press view 4

01 — Press System

100T Four Column Hydraulic Press Machine

The 100T Four Column Hydraulic Press is engineered for economical, eco-friendly brick production using industrial waste like bottom or pond ash. Its durable four column guided structure ensures smooth operational stability and consistent quality across all production cycles.

Use Case

Designed for entry level and medium scale fully automated production lines outputting up to 12000 bricks per 8 hour shift. It efficiently compacts lightweight ash mixtures into reliable standard masonry bricks for regional construction projects.

Core Applications: Wall Construction Civil work – Suitable for non-load bearing walls, boundary walls, partition masonry, and low-rise civil building structures.

Material: Bottom/Pond Ash, M Sand, Lime/Cement, Water – Combines 50 to 70 percent bottom or pond ash with 20 to 30 percent M Sand and 8 to 12 percent cement for sustainable waste utilization.

Typical Products Processed: 228 x 104 x 75 mm Brick Size – Produces standard size masonry bricks with smooth edges and precise dimensional consistency.

Brick Compressive Strength: 3-5 MPa – Achieves structural strength requirements tailored for non-load bearing and standard wall construction.

Why 100 Ton Hydraulic Press: 100 ton hydraulic force provides the ideal compaction energy for lightweight pond ash blends, ensuring optimal brick density without over-crushing delicate raw materials while keeping initial capital investment and power consumption low.

02 — Technical Specifications

SM 100 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

This compact 100 ton hydraulic press utilizes a sturdy four column guided structure engineered for efficient standard density bottom or pond ash brick manufacturing. It integrates energy efficient hydraulics with automated PLC controls to deliver smooth continuous operation and reliable brick quality.

Capacity

  • Press Capacity: 100 Ton maximum force

Structural Design

  • Frame Type: Four column guided frame structure

Hydraulic System

  • Main Ram Stroke: 300 mm
  • Working Hydraulic Pressure: 180 Bar
  • Daylight Gap: 500 mm
  • Approach Speed: 120 mm per Sec
  • Pressing / Drawing Speed: 10 mm per Sec
  • Return Speed: 100 mm per Sec
  • Bed / Platen Size Platen: 800 x 700 mm
  • Columns: 4 high strength solid steel guide columns

Working Envelope

  • Clear Clearance Area: 800 x 700 mm working space

Control System

  • Main Motor Power: 15 kW 20 HP
  • Valves & Hydraulics: Directional control hydraulic valves
  • Automation: Automated PLC with touch screen interface
  • Safety Features: Dual palm start buttons and emergency stop sensors

SM 100 HP — Model Specifications

  • Nominal Force: 1000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 800 mm
  • Max Stroke of the Slider: 500 mm
  • Effective Bed Size: 630 × 550 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–15 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 100 KN
  • Stroke of the Ejection Cylinder: 200 mm
Production Case Study

100 Ton Standard Density Bottom/Pond Ash Bricks Production Line

228 x 104 x 75 mmBrick Size
1500 BricksOutput/Hour
3-5 MPaCompressive Strength
20 SecCycle Time
Efficient standard hourly yield
Energy efficient compaction pressure
Rapid consistent cycle speed
Standard non load strength
Continuous automated material flow
Uniform brick dimensions accurate
Minimal operator intervention required

03 — Die / Mold System

Precision 8 Cavity Bottom/Pond Ash Bricks Die Mold Engineering

Engineered for high-volume automated manufacturing of standardized fly ash and pond ash bricks using high-pressure hydraulic pressing machines. Ensures uniform material compaction, high structural integrity, and exact dimensional consistency across eight cavities simultaneously during continuous plant operations.

Technical Specifications (Tooling)

Die Type

  • Mold Type: 8 Cavity Mold
  • Molding Application: Bottom and Pond Ash Brick Pressing

Die Materials

  • Cavity Liners: Hardened High Carbon High Chromium D2 Alloy Steel
  • Liner Hardness: 60 to 62 HRC Heat Treated
  • Mold Frame Base: Heavy Duty Structural Carbon Steel IS 2062

Tool Configuration and Construction

  • Assembly Design: Heavy Duty Modular Bolted Structure with Dowel Pin Alignment
  • Liner Plate Thickness: 15 mm to 20 mm Interchangeable Wear Plates
  • Cavity Dimensions: 230 mm Length by 110 mm Width by 75 mm Height

Key Tooling Features

  • Wear Management: Reversible and Top Bottom Replaceable Liners
  • Ejection System: Hydraulic Synchronized Bottom Ejection Punch
  • Cycle Time: 15 Sec to 20 Sec Per Pressing Cycle
  • Production Capacity: 1440 Bricks to 1920 Bricks Per Hour

Alignment Accuracy

  • Guide Bushing Tolerance: 0.02 mm to 0.05 mm Clearance
  • Brick Dimension Tolerance: Plus or Minus 0.5 mm

Surface Finish

  • Cavity Surface Roughness: Ra 0.4 to Ra 0.8 Polished Finish
  • Surface Treatment: Nitrided or Hard Chrome Coated Wear Surfaces

Tool Life

  • Liner Life: 150000 Cycles to 300000 Cycles Before Reconditioning
  • Mold Base Life: 1000000 Cycles to 2000000 Cycles Structural Service Life
Case Study (Die Performance)

Precision 8 Cavity Bottom/Pond Ash Bricks Die Mold

D 2 & HARDOX 450Die Material
58-62 HRCHardness
Vacuum HardeningHeat Treatment
Achieved 0.5 mm dimensional accuracy
Delivered 1920 bricks per hour
Extended liner life 300000 cycles
Reduced plant downtime by 25 percent
Lowered maintenance costs significantly
Ensured zero edge chipping errors
Optimized uniform compaction density

04 — Product Application

Where Standard Density Bottom/Pond Ash Bricks Are Used

Standard density bottom and pond ash bricks offer superior structural strength, high thermal insulation, and exceptional moisture resistance for modern sustainable construction. They provide a cost-effective, eco-friendly alternative to traditional clay bricks across residential, commercial, and industrial infrastructure projects.

Industry Applications

Residential Housing Construction

Used extensively in load-bearing external walls and non-load-bearing internal partition walls for single and multi-story homes.Their precise dimensions reduce mortar consumption and speed up structural masonry execution on site.

Commercial and Institutional Buildings

Ideal for outer envelope walls, boundary enclosures, and interior dividing structures in office complexes, schools, and hospitals.Offers enhanced thermal mass and sound insulation properties that lower HVAC energy consumption significantly.

Industrial Infrastructure Facilities

Applied in constructing factory warehouses, boundary perimeter walls, utility enclosures, and storage yards requiring high durability.Provides robust resistance against environmental weathering, chemical exposure, and mechanical impact over prolonged periods.

Civil Engineering and Public Works

Utilized for retaining wall backfills, drainage canal linings, compound walls, and low-cost public infrastructure projects.Helps municipalities and developers meet green building compliance by utilizing power plant ash waste productively.

Finished Product Gallery

100T Bottom Pond Ash Bricks Press finished product 1
100T Bottom Pond Ash Bricks Press finished product 2
100T Bottom Pond Ash Bricks Press finished product 3
100T Bottom Pond Ash Bricks Press finished product 4
100T Bottom Pond Ash Bricks Press finished product 5
100T Bottom Pond Ash Bricks Press finished product 6

05 — Key Advantages

Why Choose the 100-Ton Sinter Hydraulic Press

The 100 Ton Sinter Hydraulic Press delivers precise pressure distribution and high compaction efficiency for bottom and pond ash brick production. It optimizes operational costs while ensuring exceptional structural integrity and consistent brick density across continuous manufacturing cycles.

Technical & Commercial Benefits

01

Superior Compaction Density

Generates uniform hydraulic tonnage to eliminate air pockets, ensuring high structural strength and low water absorption in every brick.

02

High Production Output

Fast cycle times and synchronized hydraulic movements maximize daily unit yield to comfortably meet large-scale commercial supply demands.

03

Reduced Tooling Wear and Downtime

Smooth, controlled pressing action reduces stress on die mold components, significantly extending mold life and lowering maintenance overhead.

04

Energy Efficient Hydraulic Power Pack

Advanced proportional valves and optimized motor drives minimize electrical consumption per brick, driving down per-unit manufacturing costs.

05

Precise Dimensional Consistency

Rigid frame design and closed-loop control maintain tight tolerances across all cavities, resulting in uniform, marketable finished products.

06

Quick Return on Investment

Low operating costs combined with long operational life deliver lower cost-per-brick metrics and rapid capital recovery for plant operators.

Get In Touch

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Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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