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315T Crusher Quarry Dust Bricks Press press view 1
High Density Crusher/Quarry Dust Bricks · Hydraulic Press Machine

315 Ton Four Pillar Hydraulic Press for High Density Crusher/Quarry Dust Bricks

315T Rated Capacity
100 mm/s Slider Down Speed
7–12 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
315T Crusher Quarry Dust Bricks Press press view 1
315T Crusher Quarry Dust Bricks Press press view 2
315T Crusher Quarry Dust Bricks Press press view 3
315T Crusher Quarry Dust Bricks Press press view 4

01 — Press System

315 Ton Four Pillar Hydraulic Press Machine

Engineered with a heavy-duty four-column design to provide rigid structure, precise platen alignment, and uniform pressure distribution. Features advanced hydraulic controls to optimize fast cycle times during high-tonnage brick pressing operations.

Use Case

Designed for automated, continuous mass production of high-density crusher dust bricks for structural masonry applications. Ideal for large-scale industrial brick manufacturing facilities seeking high output volume and reliable product quality.

Core Applications: Engineered specifically for high-strength load-bearing wall construction work in residential, commercial, and industrial structures.

Material: Formulated using an eco-friendly mixture of crusher/quarry dust, lime/cement binder, and water for optimal hydration.

Typical Products Processed: Produces standardized structural units measuring 228 x 104 x 75 mm brick size with high dimensional precision.

Brick Compressive Strength: Delivers durable bricks achieving high structural load capacity with an average of 8-12 MPa compressive strength.

Why 315 Ton Hydraulic Press: Higher tonnage capacity ensures maximum material compaction density, zero internal air voids, and ultra-high daily output volumes across larger multi-cavity die setups.

02 — Technical Specifications

SM 315 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

Complete technical parameters for the SM 315 HP hydraulic press engineered for high-density quarry dust brick compaction. Built for heavy-duty automated manufacturing to deliver continuous pressing force and high dimensional accuracy.

Machine Capacity & Structure

  • Capacity: 315 Ton main pressing force
  • Structural Design: Heavy duty rigid steel structure
  • Frame Type: Four column guide structure

Operating Parameters

  • Working Hydraulic Pressure: 25 MPa maximum system pressure
  • Main Ram Stroke: 400 mm travel distance
  • Daylight Gap: 600 mm maximum daylight opening
  • Approach Speed: 150 mm per Sec fast down speed
  • Pressing / Drawing Speed: 12 mm per Sec controlled compaction speed
  • Return Speed: 120 mm per Sec fast return speed

Mechanical & Envelope Dimensions

  • Bed / Platen Size Platen: 900 x 900 mm upper and lower platen area
  • Columns: 120 mm diameter hard chrome plated steel columns
  • Working Envelope: 900 x 900 x 600 mm clear working space

Power & Drive System

  • Main Motor Power: 30 kW high efficiency electric motor
  • Valves & Hydraulics: Proportional directional and pressure control valves
  • Hydraulic System: Closed loop variable displacement hydraulic system

Automation & Safety

  • Control System: Programmable logic controller with touchscreen HMI interface
  • Automation: Fully automated loading pressing and ejection cycle integration
  • Safety Features: Dual optical light curtains emergency stop buttons and mechanical safety interlocks

SM 315 HP — Model Specifications

  • Nominal Force: 3150 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1000 mm
  • Max Stroke of the Slider: 600 mm
  • Effective Bed Size: 800 × 800 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–12 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 300 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

315 Ton High Density Crusher/Quarry Dust Bricks Fully Automated Production Line

228 x 104 x 75 mmBrick Size
3,300 BricksOutput/Hour
8-12 MPaCompressive Strength
20 SecondsCycle Time
High daily output capacity
Maximum brick compaction density
Consistent 8-12 MPa strength
Minimal manual labor requirement
Precise brick dimensions maintained
Reduced operational energy costs
Zero product defect rate

03 — Die / Mold System

Precision 18 Cavity Crusher/Quarry Dust Bricks Die Mold Engineering

High precision eighteen cavity mold engineered for heavy duty compaction of quarry dust and crusher fines into dense eco bricks. Optimized for high volume automated production lines to deliver maximum hourly brick output and uniform structural density.

Technical Specifications (Tooling)

Die Type

  • Configuration: 18 Cavity Mold
  • Cycle Time: 18 Sec per pressing cycle
  • Production Rate: 3600 bricks per Hour

Die Materials

  • Cavity and Core Plates: High grade hardened alloy tool steel 62 HRC hardness
  • Wear Liners: Tungsten carbide cladded high wear resistance steel
  • Mold Frame: Heavy duty forged structural carbon steel plate

Tool Configuration & Construction

  • Assembly Structure: Modular split block arrangement with replaceable cavity liners
  • Ejection Mechanism: Synchronized hydraulic multi pin ejector system
  • Guidance System: Six pillar precision guide post setup

Key Tooling Features

  • Air Venting: Micro channel de-airing ports for fast air evacuation during pressing
  • Release Taper: Optimized dual draft angles for smooth brick ejection without edge damage
  • Fast Swap System: Quick change lock interface for rapid mold changeover

Alignment Accuracy

  • Guide Pillar Clearance: 0.015 mm clearance tolerance
  • Dimensional Precision: 0.3 mm variance across all 18 cavities
  • Platen Parallelism: 0.02 mm maximum deviation across die base

Surface Finish

  • Cavity Surface: Ra 0.2 mm mirror ground and polished finish
  • Liner Surface: Ra 0.6 mm precision CNC ground finish

Tool Life

  • Base Tooling Rating: 600000 cycles total operational lifespan
  • Wear Plate Maintenance Interval: 180000 cycles per liner rotation
Case Study (Die Performance)

Precision 18 Cavity Crusher/Quarry Dust Bricks Die Mold Engineering

D 2 & HARDOX 450Die Material
56-60 HRCHardness
Vacuum HardeningHeat Treatment
Ultra high production yield
Maximum material compaction density
Extended tool wear life
Zero edge chipping loss
Precision multi cavity uniformity
Reduced mold maintenance downtime
Faster hydraulic cycle output

04 — Product Application

Where Building High Density Crusher/Quarry Dust Bricks Are Used

High density crusher and quarry dust bricks offer superior load-bearing capacity, minimal water absorption, and high structural durability. They are heavily utilized in heavy-duty construction, infrastructure projects, and load-bearing masonry where traditional clay bricks fail to meet strength requirements.

Industry Applications

Load-Bearing Structural Masonry

Utilized as the primary structural units in multi-story residential and commercial wall construction. Their exceptional compressive strength supports heavy structural loads directly, eliminating the need for extensive reinforced concrete framing in load-bearing designs.

Industrial Infrastructure & Facilities

Deployed in heavy industrial plants, factory perimeter walls, warehouses, and storage yard enclosures. These dense bricks withstand extreme mechanical impacts, continuous operational vibrations, and harsh chemical environments without structural degradation.

Civil & Heavy Infrastructure

Extensively used in retaining walls, bridge abutments, culvert linings, and civic infrastructure developments. Their high resistance to moisture penetration and severe weathering ensures long-term integrity in high-exposure public works projects.

Paving & Heavy Traffic Enclosures

Applied in high-density paving zones, industrial floorings, freight yards, and commercial parking bays. The ultra-dense material composition resists high point loads, surface abrasion, and heavy vehicular traffic over long operational lifespans.

Finished Product Gallery

315T Crusher Quarry Dust Bricks Press finished product 1
315T Crusher Quarry Dust Bricks Press finished product 2
315T Crusher Quarry Dust Bricks Press finished product 3
315T Crusher Quarry Dust Bricks Press finished product 4
315T Crusher Quarry Dust Bricks Press finished product 5
315T Crusher Quarry Dust Bricks Press finished product 6

05 — Key Advantages

Why Choose the 315-Ton Sinter Hydraulic Press

The 315 Ton Sinter Hydraulic Press provides ultra-high compaction force and precise digital control required for manufacturing high-density quarry dust bricks. It maximizes structural strength and daily output while significantly optimizing operational costs across continuous production lines.

Technical & Commercial Benefits

01

Extreme Compaction Pressure

Delivers 315 tons of uniform hydraulic pressing force to achieve maximum material density across large 18-cavity molds.

Eliminates internal air pockets completely, ensuring superior load-bearing capacity and exceptionally low water absorption.

02

Energy-Efficient Servo System

Integrates smart variable-frequency servo motors that consume power only during active pressing phases.

Reduces overall electrical energy consumption by up to 35 percent compared to conventional continuous-flow hydraulic presses.

03

High-Precision Closed-Loop Control

Utilizes advanced digital stroke and pressure sensors to regulate compaction height with sub-millimeter accuracy.

Guarantees strict dimensional uniformity across all bricks, drastically lowering product rejection rates during quality checks.

04

Maximum Hourly Throughput

Engineered with high-speed hydraulic ram travel to achieve short cycle times across multi-cavity die configurations.

Dramatically increases total volume output per shift, allowing producers to satisfy large commercial infrastructure demands easily.

05

Heavy-Duty Long-Life Construction

Built on a rigid four-column forged steel frame equipped with wear-resistant guide bushes and automated lubrication.

Minimizes mechanical fatigue and component wear, drastically reducing routine maintenance downtime and repair overheads.

06

Low Material Cost & Superior ROI

Turns abundant, low-cost quarry dust and stone fines into high-value structural bricks with minimal binder content.

Drives maximum profit margins per unit and ensures a rapid return on investment through high daily output efficiency.

Get In Touch

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Production Line?

Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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