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Road Humps Press — hydraulic press 1
Composite Road Hump · Hydraulic Press Machine

315 Ton Four Pillar Hydraulic Press for Plastic Sand Composite Road Hump

315T Rated Capacity
100 mm/s Slider Down Speed
7–12 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
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01 — Press System

315 Ton Four Pillar Hydraulic Press Machine

The 315-ton four-column hydraulic press production line delivers a complete, automated manufacturing solution for high-density composite road humps. By combining precise extrusion heating with high-force hydraulic compaction and rapid water cooling, the system ensures high output and consistent structural performance.

Use Case

This integrated line automates the process from melting raw materials to final part cooling, transforming recycled plastic and sand into durable composite road humps. The system utilizes a 315-ton press to compact the hot molten mix into void-free, impact-resistant profiles with rapid cycle times.

Final Product Properties

  • Core Applications: Used for traffic speed control, pedestrian crossings, parking lots, and municipal road safety barriers requiring long-lasting, weather-resistant structures.
  • Material: Waste Recycled Plastics + Sand + Pigments: Composed of thirty percent waste recycled plastics, seventy percent dolomite waste crushed sand, three percent pigment, and UV additives as required for solid, non-corrosive performance.
  • Products Processed: Plastic Sand Composite Road Hump: Produces multi-color, lightweight composite speed humps that are thirty to forty percent lighter than concrete and completely UV and impact resistant.
  • Why 315 Ton Hydraulic Press: Provides the exact compaction force required to fully consolidate the thick plastic-sand melt, eliminating internal air pockets while maintaining uniform dimensions across large mold areas.

02 — Technical Specifications

SM 315 HP – Hydraulic Press Machine Complete Technical Data

The SM 315 HP hydraulic press machine delivers high structural stability and precise force regulation designed specifically for compressing heavy plastic sand composite road humps. This robust four-column system operates with fast approach and return cycles to maximize production efficiency while maintaining tight dimensional tolerances.

Capacity

  • Pressing Capacity
  • Three Hundred Fifteen Tons Force

Structural Design

  • Frame Type
  • Four Column Heavy Duty Tie Rod Structure

Hydraulic System

  • Main Ram Stroke
  • Seven Hundred Fifty mm
  • Working Hydraulic Pressure
  • Two Hundred Fifty Bar
  • Daylight Gap
  • One Thousand mm
  • Approach Speed
  • One Hundred Fifty mm Per Sec
  • Pressing / Drawing Speed
  • Eight to Fifteen mm Per Sec
  • Return Speed
  • One Hundred Twenty mm Per Sec
  • Bed / Platen Size Platen
  • One Thousand Two Hundred mm by One Thousand Two Hundred mm
  • Columns
  • Four Solid Alloy Steel Columns with One Hundred Fifty mm Diameter

Working Envelope

  • Clear Clearance Space
  • One Thousand Two Hundred mm Between Columns

Control System

  • Main Motor Power
  • Thirty-Seven kW Three Phase Motor
  • Valves & Hydraulics
  • Proportional Directional Control and Pressure Relief Valves
  • Automation
  • PLC Controlled System with HMI Touchscreen Interface
  • Safety Features
  • Dual Hand Push Button Operation and Safety Light Curtains

SM 315 HP — Model Specifications

  • Nominal Force: 3150 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1000 mm
  • Max Stroke of the Slider: 600 mm
  • Effective Bed Size: 800 × 800 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–12 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 300 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

315 Ton Polymer Sand Composite Road Hump Production Line

Plastic Sand CompositeMaterial
500 mmRoad Hump Length
50 mmHump Thickness
120 SecondsCycle Time
High Structural Compaction Density
Rapid Automated Mold Cooling
High Surface Wear Resistance
Uniform Material Color Distribution
High Daily Production Output
Zero Internal Void Formation
Consistent Dimensional Tolerance Control

03 — Die / Mold System

Precision 2 Cavity Composite Road Hump Die Mold Engineering

This precision 2 cavity composite road hump die mold system enables simultaneous high-density compression molding of two road hump modules. Engineered for high heat transfer and heavy-duty press cycles, it ensures exact anti-skid surface patterns, uniform shrinkage, and long service life.

Technical Specifications (Tooling)

Die Type

  • Cavity Configuration: Two Cavity Mold

Die Materials

  • Tool Steel Grade: High Grade Hardened P20 Steel or H13 Tool Steel

Tool Configuration & Construction

  • Assembly Design: Split Block Construction with Heavy Duty Guide Pillars and Precision Dowel Pins

Key Tooling Features

  • Cooling & Surface Pattern: Integrated Water Cooling Channels with Engraved Anti Skid Surface Pattern Cavities

Alignment Accuracy

  • Machining Precision: Zero Point Zero Five to Zero Point One mm Tolerances

Surface Finish

  • Cavity Polish Level: Zero Point Four to Zero Point Eight Microns Ra Texture Finish

Tool Life

  • Production Longevity: Five Hundred Thousand to One Million Production Cycles
Road Humps Press — die mould
Case Study (Die Performance)

Precision 2 Cavity Composite Road Hump Die Mold

H13 Tool SteelDie Material
56-60 HRCHardness
Vacuum HardeningHeat Treatment
High Cavity Dimensional Precision
Rapid Uniform Water Cooling
Outstanding Wear Resistance Performance
Extended Tooling Service Life
Clean Anti-Skid Texture
Zero Mold Flashing Issues
Flawless Part Ejection Speed

04 — Product Application

Where Plastic Sand Composite Road Hump Are Used

Plastic sand composite road humps provide durable, high-visibility traffic calming solutions engineered to slow down vehicular traffic effectively across diverse road networks. These weather-resistant structures offer high impact strength and long-term performance without cracking or degrading under heavy traffic loads.

Industry Applications

Municipal and Urban Roadways

Installed near school zones, pedestrian crossings, residential neighborhoods, and hospital entrances to regulate vehicle speeds. Their high-visibility modular design enhances road safety while withstanding continuous daily traffic and variable weather conditions.

Commercial and Industrial Complexes

Deployed in logistics hubs, manufacturing plant facilities, warehouses, and corporate parks to enforce strict internal speed limits. They protect pedestrians, forklifts, and industrial equipment from speeding vehicles in busy loading and unloading areas.

Public and Private Parking Facilities

Fitted throughout shopping mall parking structures, multi-level garages, airports, and private housing societies. These humps regulate traffic flow, prevent reckless driving, and minimize accident risks in tight maneuvering spaces.

Toll Plazas and Border Security Checkpoints

Positioned at highway toll lanes, military checkpoints, port entry gates, and security barrier stations. They force vehicles to come to a controlled, safe speed for inspection, toll collection, and access control processing.

Finished Product Gallery

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05 — Key Advantages

Why Choose the 315-Ton Sinter Hydraulic Press

The 315-Ton Sinter Hydraulic Press provides precise pressure application and rapid thermal management required for producing durable plastic sand composite road humps. This system optimizes operational efficiency while lowering long-term manufacturing costs and ensuring high-quality product output.

01

Optimal Compaction Force for Void-Free Molding

The press exerts a reliable 315 tons of uniform force to consolidate dense plastic sand mixtures thoroughly. This intense pressure eliminates air pockets, yielding road humps with high structural density and impact strength.

02

Precise Heating and Rapid Cooling Control

Equipped with integrated temperature control systems, the press ensures even thermal distribution during compression. Rapid cooling capabilities allow molten material to solidify efficiently, keeping cycle times short and dimensions precise.

03

High Production Throughput and Speed

Featuring fast approach and return stroke speeds, the press minimizes non-productive downtime between pressing cycles. This fast cycle rate maximizes daily output for high-volume road safety product manufacturing lines.

04

Energy Efficient and Low Operational Cost

Advanced hydraulic circuit designs reduce energy consumption during idle and pressure-holding phases. Lower electricity usage per unit directly improves commercial margins and accelerates investment payback.

05

Rigid Four-Column Structural Alignment

Built with a heavy-duty four-column frame, the press resists deflection under full tonnage loads. This structural stability prevents uneven mold wear and guarantees strict dimensional consistency across large profiles.

06

Flexible Tooling Adaptation and Quick Mold Changes

The wide bed dimensions comfortably fit multi-cavity road hump die configurations. Fast mold clamping mechanisms allow seamless setup switches between different section sizes and anti-skid surface patterns.

Get In Touch

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Production Line?

Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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