01 — Press System
1000T Four Column Hydraulic Press Machine
The 1000T Four Column Hydraulic Hot Press delivers high-strength, corrosion-free structural panels for modular water storage and cable management systems. Its integrated cooling system enables fast cycle times, cost-effective operation, and reliable high-volume production.
Use Case
The 1000-Ton Four-Column Hydraulic Hot Press is engineered for large-format, heavy structural thermoset composite molding. It applies high clamping force and uniform heating to mold thick, deep-ribbed FRP panels with high mechanical strength and smooth hygienic surfaces.
- Core Applications: Large modular SMC water tank panels, GFRP cable bridge structures, thick ribbed FRP panels, and industrial composite infrastructure components
- Material: Glass fiber reinforced Sheet Molding Compound with chopped strand mat, woven roving, unsaturated polyester resin, vinyl ester resin, calcium carbonate filler, alumina trihydrate, UV stabilizers, antibacterial additives, and flame retardants
- Products Processed: Large structural composite panels measuring up to 1000 mm by 1000 mm, heavy duty cable trays, and deep ribbed boards cured within 180 seconds to 240 seconds
- Why 1000 Ton Hydraulic Press: Delivers heavy duty tonnage and precise pressure distribution required for deep rib compaction, ensuring zero defect curing across large surface areas with outputs reaching 20 panels to 25 panels per hour
02 — Technical Specifications
SM 1000 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
SM 1000 HP – Hydraulic Press Machine delivers powerful, high-precision performance for FRP water tank panels with complete technical reliability. It ensures uniform curing, high structural strength, and consistent quality for efficient large-scale production.
Capacity & Structural Design
- Rated Capacity: 1000 Tons (≈ 9800 kN)
- Press Type: Fourpillar hydraulic hot press
- Frame: Heavy-duty welded + stress-relieved
- Safety factor: ≥ 1.35–1.40
- Deflection at full load: ≤ 0.08–0.10 mm
Hydraulic System
- Main cylinder: Doubleacting
- Bore: 550–650 mm
- Stroke: 800–1300 mm
- Working pressure: 30–32 MPa
- Control system: Servo / proportional hydraulic (recommended)
Compression Cycle (Thermoset)
- Rapid mold closure
- Precompression (fiber distribution)
- High-pressure compression
- Heat curing (cross-linking reaction)
- Dwell (resin curing phase)
- Controlled decompression
- Mold opening
Heated Platen System
- Heating type: Thermal oil circulation (industry standard)
- Temperature range: 120–180°C
- Temperature accuracy: ±2–3°C
- Multi-zone heating (independent zones)
Working Envelope
- Platen size:
- Standard: 1500 × 1500 mm
- Optional: 1800 × 1600 mm
- Daylight: 1500–2200 mm
- Column diameter: 200–260 mm
Control & Automation
- PLC (Siemens / Mitsubishi / Delta)
- HMI with recipe programming
- Pressure–time–temperature graphing
- Production data logging (QA traceability)
- Safety PLC + light curtains
SM 1000 HP — Model Specifications
- Nominal Force: 10000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1500 mm
- Max Stroke of the Slider: 900 mm
- Effective Bed Size: 1400 × 1400 mm
- Slider Down Speed: 180 mm/s
- Slider Pressing Speed: 10–18 mm/s
- Slider Return Speed: 220 mm/s
- Ejector Cylinder Nominal Force: 600 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision FRP Water Tank Panel Die Mold Engineering
Precision FRP Water Tank Panel Die Engineering ensures accurate panel geometry, uniform thickness, and strong rib formation. It delivers consistent quality, leak-proof performance, and long-lasting durability for efficient water storage systems.
Technical Specifications
Mold Type
- Heavy-duty compression mold (matched die system)
- Heated thermoset mold
Mold Materials
- Tool steel: H13 / CrMo / P20
- Hardness: 48–55 HRC
- Surface coating (optional):
- Anti-corrosion
- Anti-stick
Mold Construction
- Upper plate: Defines rib pattern
- Lower cavity: Defines base & smooth surface
- Precision guide system: Alignment accuracy ±0.02 mm
- Ejection: Hydraulic ejectors
Heating System
- Internal thermal oil channels
- Multi-zone heating control
- Uniform heat distribution
Venting System
- Resin gas escape grooves
- Air vent channels
- Prevents:
- Voids
- Blisters
- Fiber dry zones
Surface Finish
Application | Surface Requirement |
Water tank inner | Smooth / hygienic |
Outer surface | Ribbed |
Cable bridge | Smooth + anti-slip |
Mold Life: 200,000 – 400,000 cycles
Precision FRP Water Tank Panel Die Mold
04 — Product Application
Where FRP Water Tank Panels Are Used
FRP water tank panels are widely used in residential, commercial, industrial, and infrastructure sectors for efficient water storage. They offer durable, corrosion-resistant, and hygienic solutions for long-term water management.
Industry Applications
Water Storage Industry
In the water storage industry, FRP water tank panels are used in overhead tanks, industrial storage, fire-fighting systems, and municipal water networks. They offer durable, hygienic, and corrosion-resistant solutions for long-term and reliable water management
Electrical & Power Infrastructure
In electrical & power infrastructure, FRP water tank panels are used in cable bridge panels, cable tray support systems, and substation cable routing. They provide high strength, corrosion resistance, and reliable performance for integrated utility applications.
Infrastructure Projects
In infrastructure projects, FRP water tank panels are used in metro rail systems, airports, and smart city utility corridors for efficient water storage. They provide durable, hygienic, and corrosion-resistant solutions for large-scale applications.
Industrial & Chemical
In industrial & chemical sectors, FRP water tank panels are used for corrosionresistant structures, chemical plant installations, and oil & gas facilities. They ensure long-lasting durability and reliable performance in harsh, chemical-exposed environments.
| Industry | Scenario |
|---|---|
| Water Sector | Modular SMC tanks |
| Power | Cable bridge systems |
| Infrastructure | Metro & airport projects |
| Industrial | Chemical resistant FRP panels |
| Smart Cities | Integrated utility systems |
Finished Product Gallery
05 — Key Advantages
Why Choose the 1000-Ton Sinter Hydraulic Press
It delivers high compression and uniform curing for large, high-strength FRP panels. Designed for heavy-duty applications, it ensures consistent quality, durability, and efficient large-scale production.
Low porosity (<1–2%)
Ensures dense, compact molding with minimal air gaps. It enhances structural strength, durability, and leak-proof performance of FRP panels.
Large panel capability
Designed to handle oversized FRP panels with uniform pressure distribution. It ensures consistent quality, structural stability, and defect-free molding for large-scale applications.
Electrical insulation
Produces FRP panels with excellent non-conductive properties. It ensures safe and reliable performance in electrical and power-related applications.
Long lifespan (>25 years)
Produces FRP panels with excellent durability and long service life exceeding 25 years. It ensures reliable, low-maintenance performance in demanding infrastructure and water storage applications.
Scalable production
Supports efficient expansion for high-volume manufacturing. It ensures consistent quality and productivity in large-scale FRP panel production.
Replacement for RCC/metal
Produces FRP panels that serve as a lightweight, corrosion-resistant alternative to RCC and metal structures. It ensures longer service life, lower maintenance, and improved installation efficiency.