01 — Press System
100T Four Column Hydraulic Press Machine
A rigid four-column hydraulic pressing system engineered for precise alignment, balanced force distribution, and continuous heavy-duty automated operation. It features fast press cycles and automated demoulding to maximize productivity while maintaining exact brick dimensions.
Use Case
Ideal for commercial-scale manufacturing of eco-friendly, standard-density building bricks using GGBS and M-Sand formulations. Designed for fully automated production plants serving modern sustainable wall construction and civil infrastructure projects.
Core Applications: Wall Construction work Used extensively for load-bearing and non-load-bearing masonry, internal partition walls, and external perimeter wall systems in residential and commercial buildings.
Material: GGBS Sand, M Sand, Lime/Cement, Water Combines ground granulated blast furnace slag with manufactured sand and hydraulic binders to deliver a highly sustainable, eco-friendly concrete brick matrix.
Typical Products Processed: 228 x 104 x 75 mm Brick Size Formed to standard modular dimensions, ensuring uniform geometry, clean edges, and faster laying speeds during site masonry works.
Brick Compressive Strength: 3-5 MPa Delivers consistent structural integrity and load resistance tailored specifically to meet standard architectural and civil building code specifications.
Why 100 Ton Hydraulic Press Provides the exact required tonnage to compact standard-density GGBS formulations into a 3-5 MPa strength range without over-stressing the material or consuming excess energy. It optimizes power efficiency, keeps equipment costs balanced, and easily supports high-speed automated cycle rates to achieve the targeted output of 12,000 bricks per 8-hour shift.
02 — Technical Specifications
SM 100 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
The SM 100 HP Hydraulic Press delivers optimal compaction force and operational precision for mass-producing extra standard density GGBS sand bricks. Engineered with heavy-duty structural components and advanced automation, it ensures uniform brick density and reliable continuous operation.
Capacity
- Tonnage: 100 Ton capacity
Structural Design
- Frame Type: Four Column solid guide frame structure
Hydraulic System
- Main Ram Stroke: 300 mm stroke length
- Working Hydraulic Pressure: 210 bar pressure
- Daylight Gap: 500 mm clearance gap
- Approach Speed: 100 mm per sec speed
- Pressing / Drawing Speed: 12 mm per sec speed
- Return Speed: 80 mm per sec speed
- Bed / Platen Size Platen: 600 mm length by 600 mm width platen dimension
- Columns: 4 numbers high tensile chrome plated steel columns
Working Envelope
- Envelope Area: 600 mm length by 600 mm width clear working area
Control System
- Main Motor Power: 15 HP electric motor power
- Valves & Hydraulics: High efficiency proportional hydraulic directional control valves
- Automation: Fully automated PLC control system with HMI interface panel
- Safety Features: Photoelectric safety light curtains and emergency stop button controls
SM 100 HP — Model Specifications
- Nominal Force: 1000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 800 mm
- Max Stroke of the Slider: 500 mm
- Effective Bed Size: 630 × 550 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–15 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 100 KN
- Stroke of the Ejection Cylinder: 200 mm
03 — Die / Mold System
Precision 8 Cavity GGBS Sand Bricks Die Mold Engineering
Precision-engineered 8-cavity die mold tailored for high-volume manufacturing of standard-density GGBS sand bricks using a 100-ton hydraulic press system. It delivers exceptional dimensional accuracy, sharp edge definition, and extended service life under continuous industrial production cycles.
Technical Specifications Tooling
Die Type
- Configuration: 8 Cavity Mold setup
Die Materials
- Mold Plate Material: High Carbon High Chromium D2 Grade tool steel
- Heat Treatment: Vacuum heat treated and double tempered process
- Hardness: 58 to 60 HRC hardness level
Tool Configuration & Construction
- Assembly Structure: Heavy duty rigid bolted plate construction
- Cavity Dimensions: 228 mm length by 104 mm width by 75 mm height cavity size
- Ejection Mechanism: Bottom ejection system driven by hydraulic ejector ram
Key Tooling Features
- Wear Resistance: High abrasion resistant liner plates
- Interchangeability: Modular cavity inserts for easy maintenance and replacement
Alignment Accuracy
- Guide System: High precision guide pillars and bushings
- Tolerance: 0 point 0 5 mm positional tolerance accuracy
Surface Finish
- Cavity Polishing: Ground and mirror polished cavity surface
- Surface Roughness: Ra 0 point 4 micron surface roughness value
Tool Life
- Production Longevity: 500000 to 800000 typical production cycles
Precision 8 Cavity GGBS Sand Bricks Die Mold
04 — Product Application
Where Standard Density GGBS Sand Bricks Are Used
Extra Standard Density Ground Granulated Blast Furnace Slag (GGBS) Sand Bricks are sustainable, cost-effective building materials designed for standard construction applications. Utilizing industrial byproducts, they offer excellent thermal efficiency, consistent structural strength, and high moisture resistance for commercial and residential projects.
Industry Applications
Residential & Commercial Wall Masonry
Widely used for constructing load-bearing and non-load-bearing internal partitions, external walls, and perimeter boundaries in housing developments and office complexes. Their uniform dimensions ensure fast laying speeds, reduced mortar consumption, and smooth plastering finishes across all building phases.
Partition & Enclosure Walls in High-Rise Buildings
Ideal for infill partition walling systems in multi-story residential towers, commercial plazas, and shopping centers. The light-to-standard density reduces the overall dead load on concrete structural frames while maintaining excellent acoustic insulation and fire-retardant properties.
Boundary & Security Perimeter Structures
Extensively applied in erecting long-span boundary walls, compound enclosures, and security fencing for commercial plots, educational institutes, and residential townships. The low permeability of GGBS matrices prevents weathering, efflorescence, and degradation caused by direct environmental exposure.
Utility Buildings & Institutional Infrastructure
Used in constructing low-rise public buildings, storage sheds, school facilities, and community centers requiring affordable yet durable building blocks. Their high dimensional precision lowers overall construction labor costs while ensuring dependable structural stability over long service lives.
Finished Product Gallery
05 — Key Advantages
Why Choose the 100-Ton Sinter Hydraulic Press
The 100 Ton Sinter Hydraulic Press delivers precise compaction force for manufacturing high-quality standard density quarry dust bricks at low energy costs. Its optimized automation and heavy-duty design ensure consistent brick quality, minimal maintenance, and a high return on investment.
Technical & Commercial Benefits
Optimal Compaction & Uniform Strength
Delivers consistent 100-ton hydraulic pressure across all cavities to produce bricks with uniform density and clean sharp edges. This precise compaction ensures reliable structural strength while eliminating internal air voids and structural weak points.
Cost-Effective Material Utilization
Efficiently processes abundant quarry dust and crusher fines into sustainable, high-demand building blocks. This minimizes raw material input costs by replacing expensive natural aggregates while promoting eco-friendly manufacturing practices.
High Energy Efficiency & Low Power Demand
Utilizes an optimized hydraulic circuit that provides high pressing force while maintaining lower electrical energy consumption. This reduces utility costs per unit, significantly lowering overall manufacturing and operational overheads.
Automated High-Speed Production Cycles
Features advanced PLC-controlled pressing cycles that maximize hourly output while reducing manual labor dependencies. Fast, automated pressing and ejection enable smooth, uninterrupted mass production to reliably meet tight delivery timelines.
Reduced Tooling Wear & Long Service Life
Engineered with heavy-duty frame stability and smooth hydraulic stroke control that minimizes friction on die molds. This uniform force distribution reduces wear and tear on tooling components, extending mold lifespan and reducing replacement costs.
Fast Return on Investment & High Profitability
Combines low initial capital outlay, low energy consumption, and high operational reliability for maximum commercial profitability. The fast cycle times and low maintenance requirements ensure rapid payback for commercial brick manufacturers.