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400T Truck Bed Mat Press press view 1
Rubber Truck Bed Mats · Hydraulic Press Machine

400 Ton Four Column Hydraulic Press for Rubber Truck Bed Mats

400T Rated Capacity
100 mm/s Slider Down Speed
5–11 mm/s Slider Pressing Speed
100 mm/s Slider Return Speed
400T Truck Bed Mat Press press view 1
400T Truck Bed Mat Press press view 2
400T Truck Bed Mat Press press view 3
400T Truck Bed Mat Press press view 4

01 — Press System

400 Ton Four Column Hydraulic Press Machine

A heavy-duty four-column hydraulic press engineered for high-tonnage compression molding, delivering precise structural alignment and uniform pressure distribution across large surface areas. It ensures consistent vulcanization, high thermal stability, and maximum dimensional accuracy during continuous heavy-duty rubber mat production.

Use Case

Designed specifically for high-volume manufacturing of durable, thick-gauge rubber truck bed liners and heavy industrial mats under elevated heat and tonnage. This setup optimizes deep-draw compression molding while maintaining defect-free surface finish and edge consistency across large-format workpieces.

  • Core Applications: Manufacturing heavy-duty automotive truck bed liners, utility bed protection mats, and anti-fatigue industrial flooring. It is also used for producing high-durability impact pads, agricultural trailer liners, and commercial cargo bed covers.
  • Material: Processed using Natural Rubber (NR) for high tensile strength along with synthetic polymers like SBR, EPDM, and NBR. These rubber compounds provide essential resistance against weathering, oil exposure, abrasion, and heavy mechanical impact.
  • Products Processed: Custom-fit truck bed protection sheets, grooved cargo mats, and ribbed drop-in utility bed liners. Additional outputs include heavy transport anti-slip mats, tailgate covers, and durable shock-absorbing floor panels.
  • Why 400-Ton Hydraulic Press: The 400-ton clamping force provides the exact tonnage needed to achieve full cavity fill and complete rubber density across massive surface molds. It eliminates air trapping, ensures rapid heat transfer, and delivers uniform vulcanization without surface warping.

02 — Technical Specifications

SM 400 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

SM 400 HP – Hydraulic Press Machine delivers efficient thermo-compression molding for automotive rubber truck bed mats with complete technical reliability. It ensures uniform pressure, proper vulcanization, and consistent high-quality output for durable rubber products.

Capacity & Structural Design

  • Rated Capacity: 400 Tons (≈ 3920 kN)
  • Type: Fourpillar hydraulic hot press
  • Frame: Heavy-duty welded steel
  • Safety factor: ≥ 1.30–1.35
  • Deflection: ≤ 0.06–0.08 mm

Hydraulic System

  • Cylinder: Doubleacting
  • Bore: 350–420 mm
  • Stroke: 500–900 mm
  • Working pressure: 28–30 MPa
  • Control: Proportional hydraulic system

Vulcanization / Compression Cycle

  1. Mold closing (rapid approach)
  2. Precompression (rubber flow leveling)
  3. Full compression
  4. Vulcanization (heat + pressure curing)
  5. Dwell time (5–12 minutes typical)
  6. Controlled decompression
  7. Mold opening
  8. Product removal

Heated Platen System

  • Heating type:
    • Electric heating plates
    • Thermal oil (preferred for uniformity)
  • Temperature range: 140–180°C (rubber vulcanization range)
  • Temperature uniformity: ±2–3°C
  • Multi-zone heating: Ensures consistent curing across full surface

Working Envelope

  • Platen size:
    • Standard: 1500 × 1500 mm
    • Optional: 1800 × 1600 mm (for large mats)
  • Daylight opening: 1200–1800 mm
  • Column diameter: 140–180 mm

Control System

  • PLC (Siemens / Mitsubishi / Delta)
  • HMI (recipe-based control)
  • Control parameters:
    • Pressure
    • Temperature
    • Cure time
  • Data logging (production traceability)
  • Safety PLC + interlocks

SM 200 HP — Model Specifications

  • Nominal Force: 4000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1250 mm
  • Max Stroke of the Slider: 800 mm
  • Effective Bed Size: 1260 × 1160 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 5–11 mm/s
  • Slider Return Speed: 100 mm/s
  • Ejector Cylinder Nominal Force: 400 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

Rubber Truck Bed Mats Production Line

NR / SBR / EPDM / NBR compoundsRaw Material
1200 x 1500mm to 1800 x 2400mmMat Size
180–360 SecCycle time
150–170°CTemperature
HighDensityCompressionMolding
SuperiorImpactAbrasionResistance
Excellent Weather Oil Resistance
Uniform Curing Deep Vulcanization
Perfect AntiSlip Surface Texturing
Long Service Lifespan Durability
Flawless Edge Dimensional Stability

03 — Die / Mold System

Precision Automotive Rubber Truck Floor Mats Die Mold Engineering

Precision Automotive Rubber Truck Floor Mats Die Engineering ensures accurate shaping, uniform thickness, and defined surface textures. It delivers consistent quality, durability, and high-performance rubber mats for heavy-duty automotive applications.

Technical Specifications

Mold Type

  • Compression / thermoforming mold
  • Matched die system

Mold Materials

  • Aluminum (common for automotive forming molds)
  • Tool steel (H13 / P20 for high volume)

Mold Construction

  • Upper mold: Product contour
  • Lower cavity: Detailed shape + reinforcement
  • Guide pillars: Alignment accuracy ±0.02 mm

Heating & Cooling System

  • Heating: Electric or thermal oil
  • Cooling:
    • Water channels integrated
    • Rapid cooling for shape retention

Venting System

  • Micro air vents
  • Vacuum assist (optional)

Prevents:

  • Air pockets
  • Surface defects

Surface Finish

ProductSurface
CarpetSoft molded texture
TPE matsAnti-slip patterns
OEM partsEmbossed logos

Mold Life: 150,000 – 300,000 cycles

Case Study (Die Performance)

Automotive Rubber Truck Floor Mat Die Mold

P20 / H13 / 718H AlloyDie Steel
48–52 HRCHardness
Vacuum HardeningHeat Treatment
High Tonnage Compression Resilience
Superior Thermal Conductivity
Excellent Corrosion Resistance
High Wear Abrasion Resistance
Flawless Flash Free Sealing
Extended Mold Service Life
Low Maintenance Requirement

04 — Product Application

Where Automotive Rubber Truck Floor Mats Are Used

Automotive rubber truck floor mats are widely used in trucks, commercial vehicles, and utility vehicles for interior floor protection. They provide durability, anti-slip performance, and resistance to wear, dirt, and moisture in heavy-duty applications.

Industry Applications

Automotive Industry

In the automotive industry, automotive rubber truck floor mats are used in pickup truck bed liners, commercial vehicle cargo mats, and utility vehicle flooring. They provide durable, anti-slip protection and long-lasting performance in heavy-duty transport applications.

Industrial Applications

In industrial applications, automotive rubber truck floor mats are used as heavy-duty anti-slip mats, warehouse floor pads, and machine base supports. They provide excellent durability, vibration control, and safety in demanding environments.

Transport & Logistics

In transport & logistics, automotive rubber truck floor mats are used as cargo protection mats, trailer bed liners, and loading platform mats. They provide durable, anti-slip support, protecting surfaces from wear, impact, and heavy-duty usage.

Construction & Utility

In construction & utility applications, automotive rubber truck floor mats are used as shock absorption pads and protective surface layers. They provide durability, impact resistance, and reliable protection in tough working environments.

IndustryScenario
Automotive Truck bed protection mats
Logistics Cargo floor protection
Industrial Anti-slip heavy-duty mats
Construction Protective floor coverings
Transport Trailer liners

Finished Product Gallery

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400T Truck Bed Mat Press finished product 5
400T Truck Bed Mat Press finished product 6

05 — Key Advantages

Why Choose the 400-Ton Sinter Hydraulic Press

It delivers uniform compression and precise vulcanization for thick, large rubber mats. Designed for heavy-duty applications, it ensures excellent durability, defined textures, and consistent high-quality production.

01

Controlled vulcanization

Ensures precise control of heat, pressure, and curing time during rubber processing. It delivers consistent material properties, enhanced strength, and long-lasting performance in truck floor mats.

02

High abrasion resistance

Produces rubber mats with excellent resistance to wear and tear. It ensures long-lasting durability and reliable performance under heavy-duty usage conditions.

03

Anti-slip surface

Ensures precise molding of textured rubber surfaces for enhanced grip. It improves safety, stability, and performance in heavy-duty automotive applications.

04

Weather resistant

Produces rubber truck mats with excellent resistance to moisture, UV exposure, and harsh weather conditions. It ensures long-lasting durability and reliable performance in outdoor environments.

05

Impact absorbing

Produces rubber mats with excellent shockabsorbing properties. It reduces impact stress, enhancing durability and protection in heavyduty applications.

06

Customizable product designs

Enables flexibility in mold design, allowing production of rubber mats in various sizes, patterns, and specifications. It supports tailored solutions to meet diverse automotive and industrial requirements.

Get In Touch

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Production Line?

Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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