01 — Press System
315 Ton Four Pillar Hydraulic Press Machine
The 315-ton four-pillar hydraulic press serves as a highly robust and cost-effective manufacturing solution built for mass-producing agricultural implements. It offers dependable forming of high-strength steel sheets, ensuring consistent tool dimensions, minimal scrap rates, and an extended operational life.
Use Case
Agricultural hand tools demand extreme durability and precision geometry to withstand intensive field use and ensure reliable handle mounting. The 315-ton press provides the controlled flow and deep shaping force needed to forge tough blade regions without inducing material cracks.
Core Applications: Deep drawing, hot and cold forging, structural bending, embossing, and high-pressure coining of high-wear tool heads and cutting blades.
Material: Medium-carbon steel, high-carbon spring steel grades, boron steel, and wear-resistant alloy sheets ranging from 2.0mm to 5.0mm in thickness.
Typical Products Formed: Heavy-duty shovel blades, agricultural hoe heads, pickaxe components, spade scoops, trowels, and specialized tractor cultivator discs or tines.
Key Functions: Delivers high-tonnage multi-stage downward drawing forces, regulates blank holder pressure to guide thick metal flow, and executes deep contour embossing for structural rib reinforcement.
Why 315-Ton Hydraulic Press?: It supplies the ideal high-pressure capacity needed to deform tough, wear-resistant steels while using rigid four-pillar guidance to absorb severe off-center loads common in asymmetrical tool forging.
02 — Technical Specifications
SM 315 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
The SM 315 HP hydraulic press machine encompasses a robust configuration of mechanical and fluid power data engineered for high-impact manufacturing. This specialized technical setup provides the rigid guidance, heavy tonnage, and variable stroke control needed to shape wear-resistant agricultural tools.
Technical Data
Capacity: Nominal press force rating of 315 ton
Structural Design: Heavy duty stress relieved four pillar construction
Frame Type: Rigid upright pillar structural geometry
Hydraulic System: High efficiency variable displacement piston pump architecture
Main Ram Stroke: Maximum linear travel distance of 500 mm
Working Hydraulic Pressure: Continuous operational fluid limit of 250 bar
Daylight Gap: Maximum vertical open window height of 800 mm
Approach Speed: Rapid downward advance rate of 150 mm/Sec
Pressing / Drawing Speed: Controlled precision forming rate from 8 to 15 mm/Sec
Return Speed: Accelerated upward retract velocity of 130 mm/Sec
Bed / Platen Size Platen: Total structural table footprint of 1000 mm by 900 mm
Columns: Four solid induction hardened steel pillars measuring 140 mm diameter
Working Envelope: Total internal processing volumetric clearance area of 1000 mm by 900 mm by 800 mm
Control System: Programmable logic controller integrated with user friendly touchscreen human machine interface panel
Main Motor Power: High torque electric motor drive rated at 37 kW
Valves & Hydraulics: Manifold block assembly with high response proportional pressure control valves
Automation: Semi automated component ejector mechanics and digital production batch counter tracking
Safety Features: Dual hand optoelectronic safety buttons, light curtain guard zones, and hydraulic overload protection dump valves
SM 315 HP — Model Specifications
- Nominal Force: 3150 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1000 mm
- Max Stroke of the Slider: 600 mm
- Effective Bed Size: 800 × 800 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–12 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 300 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision Manufacture Shovels & Agricultural Implements Die Mold Engineering
Precision manufacturing die mold engineering for agricultural tools utilizes high-impact, shock-resistant tooling to stamp heavy-gauge carbon steels. The system features deep-cavity geometries and reinforced margins to withstand continuous hot or cold deformation cycles.
Use Case
This industrial tooling system executes heavy-duty blanking, deep contour drawing, and structural rib embossing for agricultural implement blades. It ensures consistent cutting edges and uniform thickness distribution to prevent breakage under severe fieldwork loads.
Technical Specifications (Tooling)
Die Type
- Heavy duty compound blanking and drawing die set
- Multi stage metal forming and coining tooling
Die Materials
- Premium shock resistant tool steel grade S7 for heavy cutting
- High wear resistant alloy steel grade D2 for forming punches
Tool Configuration and Construction
- Four pillar diagonal post die set configuration
- Interchangeable bolted insert construction for rapid wear block replacement
Key Tooling Features
- High pressure heavy duty mechanical spring strippers
- Machined relief channels for efficient flash and scale removal
Alignment Accuracy
- Cutting punch and die clearance window within 0.15 mm
- Guide pin tracking displacement alignment within 0.02 mm
Materials Formed
- High strength carbon structural steels up to 5.0 mm thickness
- Tough boron steel and wear resistant spring steel alloys
Precision Manufacture of Shovels & Agricultural Implements Die Mold
04 — Product Application
Where Precision Manufacture of Shovels & Agricultural Implements Are Used
Precision manufactured shovels and agricultural implements deliver the extreme ruggedness, structural integrity, and wear resistance required for intensive manual and mechanized land cultivation. They are engineered to endure high impact forces, highly abrasive soils, and prolonged exposure to harsh environmental conditions.
Industry Applications
Commercial Farming and Crop Cultivation
Heavy duty spades, hoes, and specialized cultivator components are utilized extensively across high volume commercial agricultural operations. These tools facilitate efficient soil preparation, row charting, and root bed conditioning to maximize annual crop yield.
Industrial Landscaping and Groundskeeping
Precision tool heads are vital for continuous heavy landscaping, grading, and commercial estate maintenance projects. The high dimensional consistency ensures reliable compatibility with standardized replacement handles and automated equipment attachments.
Civil Construction and Infrastructure Development
Reinforced structural shovels and pickaxes are deployed daily across civil construction sites for manual trenching, mixing, and foundational clearing. Their specialized steel composition guarantees they withstand sudden high impact shock loads against buried rocks and concrete debris.
Domestic Gardening and Smallholder Agriculture
Ergonomically designed hand trowels, weeding forks, and standard garden spades serve small scale smallholders and domestic consumers. Precision forming ensures lightweight yet highly durable profiles that lower user fatigue while delivering long lasting tool life.
Finished Product Gallery
05 — Key Advantages
Why Choose the 315-Ton Sinter Hydraulic Press
The 315-Ton Sinter Hydraulic Press provides the ideal force capacity and mechanical rigidity required to manipulate heavy-gauge, wear-resistant carbon steels into high-strength tool heads. It pairs robust deep-forming execution with low operating costs to deliver excellent manufacturing efficiency for heavy agricultural implements.
High-Impact Tonnage for Wear-Resistant Steels
The 315-ton capacity delivers the concentrated pressure needed to easily bend, blank, and deep-draw thick carbon and boron steel sheets. It ensures clean material deformation without structural tearing, providing exceptional strength to the high-wear blade regions.
Rigid Four-Pillar Deletion of Off-Center Loads
The ultra-stable four-pillar guidance frame efficiently absorbs the asymmetric forces generated during the forging of irregular or one-sided tool geometries. This structural balance prevents tool misalignment, minimizing die wear and securing long-term machine parallelism.
Controlled Flow to Prevent Material Cracking
Advanced hydraulic stroke profiling allows for variable speed control and sustained pressure dwelling at the lowest point of deformation. This uniform metal flow eliminates micro-fracturing along tight bends and deep-dished shovel cavities, maximizing component integrity.
Optimal Cost-to-Performance Ratio
This machine delivers the heavy-duty capabilities required for rugged agricultural tools without the extreme capital investment of oversized hydraulic setups. It operates on a compact floor footprint with modest energy requirements, driving down the overall cost per part.
Enhanced Tooling Protection and Extended Die Life
The smooth and programmable application of hydraulic force avoids the severe, high-velocity impacts that characterize mechanical stamping systems. This gentle press cycle significantly slows down cutting-edge chipping and die degradation, extending tool life.
Production Flexibility for Rapid Product Changeovers
Easily adjustable pressure parameters and simple programmable control menus allow quick switching between various shovel sizes, hoes, and cultivating tines. This agility reduces setup downtime, making it highly profitable for handling fluctuating market demands.