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100T Building Debris Sand Bricks Press press view 1
Standard Density Building Debris Sand Bricks · Hydraulic Press Machine

100T Four Column Hydraulic Press for Standard Density Building Debris Sand Bricks

100T Rated Capacity
100 mm/s Slider Down Speed
7–15 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
100T Building Debris Sand Bricks Press press view 1
100T Building Debris Sand Bricks Press press view 2
100T Building Debris Sand Bricks Press press view 3
100T Building Debris Sand Bricks Press press view 4

01 — Press System

100T Four Column Hydraulic Press Machine

The 100-ton four-column hydraulic press machine for making wall construction standard density building debris sand bricks in a fully automated production line is an efficient, eco-friendly manufacturing system engineered by Sinter Hydraulics India. Its heavy-duty pre-stressed frame, proportional hydraulic controls, and automated material handling deliver uniform compaction force and steady daily brick yields.

Use Case

Production of 12,000 Bricks/8 hour operations. Integrated into a fully automated production line, this press compacts semi-dry recycled aggregate mixtures under reliable hydraulic force to continuously produce standard density, dimensionally uniform bricks for fast-track wall construction.

Core Applications

  • Manufacturing standard density, dimensionally uniform building debris sand bricks for non-load-bearing and partition wall construction work
  • Sustainable and cost-effective eco-friendly building material production utilizing recycled construction and demolition (C&D) waste

Material

  • Building Debris Sand, Lime/Cement, Water, Gypsum/Admixture binder thoroughly mixed into a homogenous semi-dry slurry matrix
  • Fine crushed recycled concrete and masonry sand combined with hydraulic setting binders and chemical additives

Typical Products Processed: Standard 228 x 104 x 75 mm Brick Size, standard modular wall bricks, partition blocks, and sustainable masonry units

Key Functions

  • Application of a uniform 100-ton hydraulic pressing force to compress recycled aggregate slurry and eliminate internal void spaces
  • Balanced hydraulic compression cycle featuring top and bottom pressing for consistent density throughout the brick body
  • Fully automated mold feeding, fast hydraulic press stroke cycle, synchronized multi-cavity brick ejection, and robotic palleting integration

Why 100 Ton Hydraulic Press?

  • Delivers optimized compaction tonnage engineered specifically for recycled building debris sand mixtures while minimizing initial machinery investment
  • Four-column guide architecture maintains precise platen parallelism under continuous automated operation, ensuring uniform brick thickness, sharp edges, and zero cracking

02 — Technical Specifications

SM 100 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 100 HP compact hydraulic press delivers precision compaction force and rigid four-column guidance engineered for efficient, automated building debris sand brick manufacturing lines. Its optimized hydraulic architecture, pre-stressed frame, and automated material handling ensure consistent density, low power consumption, and high brick structural integrity.

Capacity

  • Maximum continuous vertical compaction force capacity of 1000 kN
  • Dedicated hydraulic mold ejection mechanism force capacity of 200 kN

Structural Design

  • Heavy stress relieved four column pillar structure engineered for high volume abrasive recycled aggregate compaction
  • FEA stress relieved heavy steel plate welded bolster and upper moving press platen assembly

Frame Type

  • Precision aligned solid induction hardened column frame guide structure
  • Heavy duty stress relieved welded steel plate base bolster and guided compression slide plate

Hydraulic System

  • High flow variable displacement axial piston pump fluid power assembly
  • Multi stage high capacity offline oil filtration loop with integrated oil coolers

Main Ram Stroke

  • Maximum vertical slide compaction travel distance capability of 350 mm
  • Adjustable mechanical and electronic stroke limitation positioning system

Working Hydraulic Pressure

  • Maximum continuous operating main hydraulic system fluid pressure of 210 bar
  • Peak shock safety valve pressure relief calibration threshold limit of 240 bar

Daylight Gap

  • Maximum open vertical daylight window working clearance of 650 mm
  • Minimum closed compaction mold height space of 250 mm

Approach Speed

  • Accelerated downward advance slide rapid travel speed of 200 mm/Sec
  • Controlled mold contact deceleration compaction velocity of 18 mm/Sec

Pressing / Drawing Speed

  • Precision high pressure aggregate brick compaction speed of 10 to 20 mm/Sec
  • Maximum resistance continuous pressing velocity of 22 mm/Sec

Return Speed

  • Smooth upward ram retraction extraction travel speed of 180 mm/Sec
  • Fast automated hydraulic decompression pre return system cycle timing

Bed / Platen Size Platen

  • Total clear mold installation bed width left to right of 800 mm
  • Total clear mold installation bed depth front to back of 650 mm

Columns

  • High tensile forged alloy steel column diameter of 120 mm
  • Heavy duty wear resistant bronze guide bushings with automatic grease lubrication

Working Envelope

  • Total internal mold mounting area of 800 by 650 mm
  • Maximum allowable top platen compaction load resistance capacity of 100 tons

Control System

  • Industrial programmable logic controller linked with a graphical touchscreen station
  • Dual redundant non contact linear transducer position tracking systems accurate within 0.010 mm

Main Motor Power

  • High efficiency primary hydraulic pump electric drive motor power of 18.5 kW
  • Dedicated auxiliary cooling and continuous oil filtration motor power of 2 kW

Valves & Hydraulics

  • High dynamic response proportional pressure and flow control cartridge valve manifold block
  • Fast acting overhead gravity pre fill oil valve unit assembly

Automation

  • Digital interface connection ports for synchronized raw material feeder and automated stacker systems
  • Integrated multi cavity hydraulic brick ejectors and automatic feeder box movement

Safety Features

  • Dual channel infrared light curtain barriers guarding operator workspace zones
  • Automated heavy duty dual fail safe mechanical anti drop ram safety locking blocks

SM 100 HP — Model Specifications

  • Nominal Force: 1000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 800 mm
  • Max Stroke of the Slider: 500 mm
  • Effective Bed Size: 630 × 550 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–15 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 100 KN
  • Stroke of the Ejection Cylinder: 200 mm
Production Case Study

100 Ton Standard Density Building Debris Sand Bricks Production Line

228 x 104 x 75 mmBrick Size
1500 BricksOutput/Hour
6-8 MPaCompressive Strength
20 SecCycle Time
Target brick density achieved
Uniform dimension accuracy retained
Hourly output target met
Low water absorption rate
Material rejection rate minimized
Smooth multi-cavity ejection completed
Reduced production power cost

03 — Die / Mold System

Precision 8 Cavity Building Debris Sand Bricks Die Mold Engineering

This precision multi-cavity die mold system features hardened alloy steel cavity liners, wear-resistant punch faces, and an integrated hydraulic top and bottom pressing arrangement. Engineered for 100-ton fully automated hydraulic press operations, it enables simultaneous high-density compaction of 8 standard building debris sand bricks with sharp edges and uniform structural strength.

Use Case

The 8-cavity building debris sand brick die mold system integrates into fully automated 100-ton four-column hydraulic presses to mass-produce 228 x 104 x 75 mm construction bricks from recycled aggregate mixtures. Synchronized hydraulic compaction, automated feeder box movement, and multi-pin ejection ensure continuous 12000 brick per 8 hour shift throughput with minimal dimensional variance.

Technical Specifications (Tooling)

Die Type: 8 Cavity Mold

  • Multi cavity precision steel die block engineered for simultaneous pressing of eight standard 228 by 104 by 75 mm building debris sand bricks
  • Heavy duty bottom hydraulic ejector assembly with synchronized multi punch ejection pins

Die Materials

  • Premium high carbon high chromium D2 alloy tool steel inner mold cavities for extreme abrasion resistance
  • Heavy duty Hardox 450 steel top punch face plates and base bolster support plates

Tool Configuration & Construction

  • Precision CNC machined modular steel plate assembly with replaceable cavity liner inserts
  • Rigid structural steel outer mold frame designed to absorb lateral hydraulic compaction stresses up to 100 tons

Key Tooling Features

  • Integrated hydraulic top press punches paired with bottom ejection ram linkages for uniform density
  • Quick change modular cavity liner plates facilitating easy maintenance and zero downtime refurbishment

Alignment Accuracy

  • Upper punch to lower cavity mold entry guide clearance deviation kept strictly under a limit of 0.010 mm
  • Multi cavity bed flatness and parallelism variance across active area restricted within a tolerance of 0.010 mm

Surface Finish

  • Inner cavity mold surfaces precision wire EDM finished down to a surface roughness of Ra 0.40 microns
  • Friction reducing chrome plated punch faces ensuring smooth brick release and zero edge chipping

Tool Life

  • Expected operational span of 300000 pressing cycles per set of replaceable inner cavity wear liners
  • Total structural outer mold frame lifespan capacity reaching 1200000 production cycles before major overhauls
Case Study (Die Performance)

Precision 8 Cavity Building Debris Sand Bricks Die Mold

D 2 & HARDOX 450Die Material
58-62 HRCHardness
Vacuum HardeningHeat Treatment
Maximum brick density achieved
Sharp edge definition retained
Cavity wall wear minimized
Multi cavity ejection completed
Zero brick surface cracking
Machine operational downtime reduced
Extended mold service life

04 — Product Application

Where Standard Density Building Debris Sand Bricks Are Used

Standard density building debris sand bricks serve as sustainable, cost-effective masonry units engineered from recycled construction and demolition waste. Their reliable structural strength, sharp dimensional finish, and low thermal conductivity make them ideal for general wall construction and eco-friendly urban development.

Industry Applications

Standard density building debris sand bricks are widely deployed in modern commercial real estate, municipal housing schemes, industrial facility boundary walls, and eco-friendly civil developments. Utilizing recycled aggregates under controlled 100-ton hydraulic compaction guarantees consistent compressive strength exceeding 8 to 12 MPa, sharp edge definition, and optimal thermal efficiency, significantly lowering landfill waste and overall project construction costs

Residential Housing and Partition Wall Construction

Provides reliable, lightweight masonry units for non-load-bearing internal division walls, compound enclosures, and residential infill structures. Delivers precise dimensions that minimize mortar application thickness while accelerating overall bricklaying speeds on job sites.

Commercial Buildings and Office Complex Infill Masonry

Used extensively in high-rise concrete framed structures for curtain walls, perimeter partitioning, and elevator shaft surrounds. Enhances acoustic isolation and thermal regulation within commercial interiors while lowering overall structural dead-weight loads.

Low-Cost Housing and Public Municipal Infrastructure

Integrated into government-sponsored affordable housing projects, municipal boundary walls, and public facility construction. Drives down raw material procurement costs by repurposing locally available building debris into high-quality construction units.

Agricultural Facilities, Warehouses, and Site Enclosures

Employed in building storage sheds, farm perimeter barriers, industrial site boundary walls, and temporary utility structures. Offers excellent resistance to weathering and environmental degradation while providing a durable, economical building material option.

Finished Product Gallery

100T Building Debris Sand Bricks Press finished product 1
100T Building Debris Sand Bricks Press finished product 2
100T Building Debris Sand Bricks Press finished product 3
100T Building Debris Sand Bricks Press finished product 4
100T Building Debris Sand Bricks Press finished product 5
100T Building Debris Sand Bricks Press finished product 6

05 — Key Advantages

Why Choose the 100-Ton Sinter Hydraulic Press

The 100-Ton Sinter Hydraulic Press provides an eco-friendly and cost-effective manufacturing solution to turn recycled construction debris sand into standard-density building bricks. Its precise hydraulic power, 8-cavity tooling compatibility, and low energy draw deliver dependable daily brick yield while drastically cutting raw material costs.

Technical & Commercial Benefits

01

Optimized 100-Ton Hydraulic Compaction Delivering Compressive Strength Above 8 to 12 MPa

Applies uniform pressing force tailored specifically for recycled C&D waste sand mixtures to form solid, void-free masonry units. Proper consolidation guarantees reliable structural load support while keeping water absorption well within standard building codes.

02

Rigid Four-Column Guide Structure Ensuring Absolute Platen Alignment

Built with precision-ground alloy steel columns that maintain true upper punch to lower cavity mold parallelism throughout every cycle. True alignment prevents uneven pressing across all 8 cavities, eliminating edge cracking and dimensional variances in finished bricks.

03

8-Cavity High-Efficiency Mold Tooling Producing Up to 12000 Bricks Per Shift

Engineered to house precise 8-cavity dies operating on rapid 20-second pressing cycles in fully automated plant setups. High production capacity allows regional brick manufacturers to supply large housing and municipal project orders with ease.

04

Synchronized Dual-Direction Compaction Guaranteeing Uniform Density Distribution

Uses balanced hydraulic pressing from both top and bottom directions to eliminate internal density gradients within the compacted brick mass. Uniform density prevents structural weak spots and guarantees consistent physical durability across every brick batch.

05

Hardened D2 Tool Steel and Hardox Molds Minimizing Abrasive Tooling Wear

Fitted with hardened D2 tool steel liners and Hardox bolster plates designed to endure constant abrasion from crushed concrete and masonry debris. Exceptional mold longevity reduces tool replacement frequency, lowering maintenance expenses and preventing unscheduled downtime.

06

Low Power Consumption Hydraulics Lowering Operational Electricity Costs

Features an energy-efficient 18.5 kW main hydraulic power unit with rapid approach speeds up to 200 mm/Sec. Minimal electrical power consumption lowers production costs per brick, accelerating overall capital payback and increasing manufacturing margins.

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Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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