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SMC Cable Tray · Hydraulic Press Machine

800 Ton Four Column Hydraulic Press for SMC Cable Tray

800T Rated Capacity
180 mm/s Slider Down Speed
9–18 mm/s Slider Pressing Speed
180 mm/s Slider Return Speed

01 — Press System

800 Ton Four Column Hydraulic Press Machine

The 800 Ton Four Column Hydraulic Press from Sinter Hydraulics India provides a highprecision composite forming solution, ideal for manufacturing large structural SMC cable trays. It ensures reliable production of corrosionfree, durable electrical components for industrial applications

Use Case

This 800-ton four-column press utilizes high-pressure compression molding to form heavy-duty, corrosion-resistant composite parts for industrial electrical infrastructure. It provides precise heat and pressure control to yield high-strength SMC cable management systems efficiently.

Category Breakdown

  • Core Applications: Compression molding of flame-retardant, high-strength composite components for industrial electrical infrastructure systems.
  • Material: Glass fiber reinforced polyester resin blended with fillers (calcium carbonate, alumina trihydrate) and UV/flame-retardant additives (SMC).
  • Products Processed: Large structural cable trays, heavy-duty cable ladders, and protective cable duct covers.
  • Why 800 Ton Hydraulic Press: Delivers controlled pressure and uniform heat distribution with dwell curing to form large, ribbed structures with minimal defects.

02 — Technical Specifications

SM 800 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

SM 800 HP – Hydraulic Press Machine delivers powerful performance with complete technical precision for heavy-duty applications. It ensures efficient, reliable, and consistent output in industrial plastic molding operations.

Capacity & Structure

  • Rated Capacity: 800 Tons (≈ 7850 kN)
  • Type: Fourpillar hydraulic compression press
  • Frame: Heavy welded steel, stressrelieved
  • Structural safety factor: ≥ 1.35
  • Deflection at full load: ≤ 0.08–0.10 mm

Hydraulic System

  • Main cylinder: Doubleacting
  • Bore: 500–620 mm
  • Stroke: 800–1200 mm
  • Working pressure: 30–32 MPa

Compression Cycle

  1. Fast mold closing
  2. Controlled compression
  3. Thermoset curing (heat + pressure)
  4. Dwell (resin polymerization)
  5. Controlled decompression
  6. Mold opening

Heated Platen System

  • Heating method: Electric / thermal oil
  • Temperature range: 130–180°C (SMC curing)
  • Temperature uniformity: ±3–5°C
  • Multizone control

Working Envelope

  • Platen size: 1200 × 1200 mm
  • Optional: up to 1600 × 1600 mm
  • Daylight: 1200–1800 mm
  • Column diameter: 180–220 mm

Controls & Automation

  • PLC + touchscreen HMI
  • Recipe-based process control
  • Pressuretemperaturetime profiling
  • Data logging (quality traceability)
  • Safety PLC, light curtains

SM 800 HP — Model Specifications

  • Nominal Force: 8000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1500 mm
  • Max Stroke of the Slider: 900 mm
  • Effective Bed Size: 1600 × 1600 mm
  • Slider Down Speed: 180 mm/s
  • Slider Pressing Speed: 9–18 mm/s
  • Slider Return Speed: 180 mm/s
  • Ejector Cylinder Nominal Force: 600 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

Electrical Infrastructure Cable Tray Production Line

Sheet Molding Compound (SMC)Material
3000 L mmTray Size
135 °C – 155 °CTemperature
120 – 180 SecCycle Time
High dimensional accuracy and uniform structural density
Excellent flame retardancy and UV weather resistance
Complete corrosion resistance for harsh outdoor environments
Zero fiber exposure with superior surface finish
High mechanical strength with integrated reinforcing rib structure
Fast mold curing for automated mass production efficiency
Reduced overall component weight compared to traditional steel trays

03 — Die / Mold System

Precision SMC Cable Tray Die Engineering

Precision SMC Cable Tray Die Engineering ensures accurate shaping, uniform thickness, and strong structural integrity. It delivers high-quality, durable, and corrosion-resistant cable trays for industrial applications.

Technical Specifications

Mold Type

  • Matched metal compression mold
  • Heated thermoset mold

Mold Materials

  • Tool steel (H13 / P20 / CrMo alloy)
  • Hardened working surfaces
  • High wear resistance

Mold Construction

  • Upper punch (tray forming profile)
  • Lower cavity (ribbed tray design)
  • Guide pillars & bushings
  • Ejection system (hydraulic or pin type)

Heating System

  • Internal oil/electric heating channels
  • Temperature control zones
  • Uniform curing surface

Venting Design

  • Air release grooves
  • Degassing channels
  • Prevents voids/blisters in SMC

Surface Finish

  • Polished or textured
  • Antistick coating
  • Electricalgrade finish (insulated components)

Mold Life: 200,000 – 500,000 cycles

Case Study (Die Performance)

Precision Heavy Duty Cable Tray Die Mold

P20 / 1.2738 / P20+NiDie Mold Steel
58–62 HRCHardness
Vacuum TemperingHeat Treatment
Extended tool operational lifecycle
Superior high abrasion resistance
Zero core mold deformation
High polish mirror finish
Excellent shear edge sealing
Precision rib cavity formation
Minimal thermal surface cracking

04 — Product Application

Where SMC Cable Trays Are Used

SMC cable trays are widely used in industrial, commercial, and infrastructure projects for safe and organized cable management. They offer excellent strength, corrosion resistance, and long-term durability in demanding environments.

Industry Applications

Electrical & Power Industry

In the electrical and power industry, SMC cable trays are used for cable routing in power plants, substations, and transmission systems. They provide durable, corrosion-resistant support for safe and efficient cable management.

Industrial Plants

In industrial plants, SMC cable trays are widely used in chemical plants, oil & gas facilities, and FMCG manufacturing units. They provide excellent corrosion resistance, strength, and reliability for safe cable management in harsh environments.

Infrastructure

In infrastructure projects, SMC cable trays are used across airports, railways, metros, and smart city utilities for organized and reliable cable management. They ensure durability, safety, and corrosion resistance in large-scale public systems.

Commercial Construction

In commercial construction, SMC cable trays are used in buildings, malls, data centers, and IT parks for efficient cable routing and management. They offer strong, corrosion-resistant support for reliable and long-lasting electrical infrastructure.

Industry / ApplicationValue Delivered
Power Plants Cable tray routing systems
Oil & Gas Corrosion-resistant cable management
Infrastructure Metro & airport wiring
Data Centers Electrical cable management
Construction Building electrical systems

Finished Product Gallery

05 — Key Advantages

Why Choose the 800-Ton Sinter Hydraulic Press

It delivers high precision, strong compaction, and reliable performance for heavy-duty composite molding. Ideal for large-scale production, it ensures consistent quality and durability in industrial applications.

01

Precise SMC curing (heat + pressure control)

Ensures accurate heat and pressure control for optimal SMC curing. It delivers consistent strength, superior finish, and defect-free composite products.

02

Consistent quality across batches

Ensures uniform molding conditions, delivering consistent product quality in every production cycle. It minimizes variations and enhances reliability in large-scale manufacturing.

03

Corrosion-free

Produces SMC components with excellent corrosion resistance. It ensures long-lasting performance in harsh and chemically exposed environments.

04

Fire retardant Electrically insulating

Produces SMC components with excellent fire resistance and electrical insulation properties. It ensures safety and reliability in critical industrial and electrical applications.

05

High demand in infrastructure sector

Supports the production of durable SMC components widely used in infrastructure projects. It ensures reliable, high-quality output for growing construction and utility demands.

06

Export-compliant composite product

Produces high-quality SMC components that meet international export standards. It ensures consistent performance, durability, and compliance for global market requirements.