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Paver Blocks Press — hydraulic press 1
Plastic Sand Paver Block · Hydraulic Press Machine

100T Four Column Hydraulic Press for Plastic Sand Walkway Paver Block

100T Rated Capacity
100 mm/s Slider Down Speed
7–15 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed

01 — Press System

100T Four Column Hydraulic Press Machine

This fully integrated 100-ton hydraulic press line combines raw material melting, automated loading, high-pressure compaction, and rapid water chilling to efficiently manufacture high-density plastic-sand composite paver blocks.

Use Case

This integrated line processes waste plastics and sand into hot molten composite via HMS extrusion, feeds it using the Auto Loading System, and compacts it under 100 tons of force inside a water-cooled mold chilled to 15°C for rapid 200°C to 60°C solidifying and quick demolding.

  • Core Applications: Heavy-duty walkway paving, pedestrian footpaths, park trails, residential driveways, and eco-friendly urban infrastructure projects requiring durable, weather-resistant surfaces.
  • Material: Waste Recycled Plastics + Sand + Pigments — Comprising 70% industrial mixed waste plastic, 30% M-sand slurry dust, 3% color pigments, and UV stabilizing additives.
  • Products Processed: Plastic Sand Composite Walkway Paver Block — Lightweight, impact-resistant, waterproof, non-corrosive, UV-stabilized paver blocks with solid multi-color body integration throughout.

Why 100 Ton Hydraulic Press: 

  • Provides intense compaction force to completely eliminate internal voids in dense plastic-sand matrices, maximizing structural block strength. 
  • Delivers consistent pressure holding during the chilling phase, ensuring high dimensional accuracy and clean product edges.

02 — Technical Specifications

SM 100 HP – Hydraulic Press Machine Complete Technical Data

The SM 100 HP 100 Ton Hydraulic Press Machine is specifically engineered to compress plastic sand composites into high-density walkway paver blocks. It delivers high-tonnage compaction force, precise hydraulic control, and automated cycle capability required for industrial composite manufacturing.

Capacity: 100 Tons pressing force with production output up to 120 blocks per Hour

Structural Design

  • Frame Type: Heavy duty steel fabricated H frame structure designed for minimal deflection

Hydraulic System

  • Main Ram Stroke: 450 mm
  • Working Hydraulic Pressure: 210 Bar
  • Daylight Gap: 600 mm
  • Approach Speed: 100 mm per Sec
  • Pressing / Drawing Speed: 8 mm per Sec
  • Return Speed: 120 mm per Sec
  • Bed / Platen Size: 600 mm by 600 mm
  • Columns: 4 hard chrome plated tie rods

Working Envelope: 600 mm by 600 mm by 450 mm space

Control System

  • Main Motor Power: 10 HP electric motor
  • Valves & Hydraulics: High pressure hydraulic pump and integrated manifold valve block
  • Automation: Programmable logic controller with push button panel and automatic cycle control

Safety Features: Dual palm operator buttons, optical safety light curtain, emergency stop switch, and pressure relief valve

SM 100 HP — Model Specifications

  • Nominal Force: 1000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 800 mm
  • Max Stroke of the Slider: 500 mm
  • Effective Bed Size: 630 × 550 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–15 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 100 KN
  • Stroke of the Ejection Cylinder: 200 mm
Production Case Study

100 Ton Plastic Sand Composite Walkway Paver Blocks Production Line

Plastic Sand CompositeMaterial
200 x 200 mmPaver Block Size
45 - 65 mmPaver Thickness
180 SecCycle Time
High Daily Production Capacity
Reduced Polymer Waste Volume
Superior Block Impact Strength
Precise Uniform Block Dimensions
Exceptional Weather Resistance Performance
Efficient Energy Saving Process
Zero Water Consumption Output

03 — Die / Mold System

Precision 2 Cavity Paver Block Die Mold Engineering

Designed for continuous high-pressure molding of polymer-sand composites to produce two uniform walkway paver blocks simultaneously. Ensures high dimensional accuracy, seamless release, and minimal cycle downtime under severe thermal and mechanical stresses.

Technical Specifications (Tooling)

Die Type: 2 Cavity Mold

Die Materials

  • High grade hardened alloy steel P20 or H13
  • Wear resistant core and cavity insert plates

Tool Configuration and Construction

  • Heavy duty bolsters with balanced cooling channels
  • Precision guide pillars and bushes assembly

Key Tooling Features

  • Hydraulic ejector pin system
  • Optimized thermal regulation channels

Alignment Accuracy: Tolerance of 0 point 0 2 mm

Surface Finish: Polished cavity with 0 point 8 micron RA finish

Tool Life: 500000 typical production cycles

Paver Blocks Press — die mould
Case Study (Die Performance)

Precision 2 Cavity Paver Block Die Mold

P20 / H13 AlloyDie Material
52 to 56 HRCHardness
Vacuum HardeningHeat Treatment
High Production Efficiency Output
Precise Paver Block Dimensions
Superior Wear Resistance Life
Smooth Surface Block Finish
Reduced Mold Downtime Rate
Uniform Heat Dissipation Performance
Lower Maintenance Maintenance Cost

04 — Product Application

Where Plastic Sand Composite Walkway Paver Blocks Are Used

Plastic sand composite paver blocks serve as a durable, eco-friendly alternative to traditional concrete blocks across high-traffic pedestrian and light vehicular areas. Their exceptional resistance to moisture, weathering, and heavy impact makes them ideal for modern urban infrastructure and industrial developments.

Industry Applications

Urban Infrastructure and Public Spaces

Widely installed in public parks, pedestrian walkways, plazas, and city sidewalks to create safe, non-slip surfaces.They resist heavy foot traffic and environmental wear while requiring minimal routine maintenance over time.

Commercial and Retail Complexes

Used extensively in shopping mall surroundings, hotel pathways, outdoor seating zones, and office building courtyards.Their clean visual finish and superior load resistance provide a long-lasting, aesthetically pleasing ground surface.

Residential Pathways and Driveways

Ideal for home garden paths, private driveways, patio areas, and community housing compound walkways.These blocks resist cracking from temperature fluctuations and prevent weed growth through tight-fitting installation.

Industrial and Logistics Facilities

Applied in factory perimeter paths, light vehicle parking areas, loading docks, and warehouse storage yards.They withstand chemical spills, oils, and repetitive mechanical stress far better than conventional concrete alternatives.

Finished Product Gallery

05 — Key Advantages

Why Choose the 100-Ton Sinter Hydraulic Press

The 100-Ton Sinter Hydraulic Press delivers optimal compaction force and precision temperature control required for molding high-density composite blocks. It bridges advanced automation with cost-efficient operation, maximizing throughput while significantly reducing unit manufacturing expenses.

Technical & Commercial Benefits

01

High Structural Compaction Density

Delivers precise, uniform 100-ton hydraulic pressure across the entire mold cavity to eliminate internal air pockets. 

This results in paver blocks with high structural integrity, superior load capacity, and exceptional impact resistance.

02

Rapid Cycle Time and High Yield

Features an optimized hydraulic circuit that accelerates pressing, holding, and ejection sequences for maximum hourly output.

High yield performance allows producers to reach daily targets faster while keeping labor costs to a minimum.

03

Energy Efficient Hydraulic Operation

Utilizes smart variable-displacement pumps and energy-saving valves that reduce overall electrical power consumption.

This significantly lowers operational expenditures while maintaining peak pressing force throughout continuous production runs.

04

Precision Thermal and Dimensional Control

Integrates accurate thermal monitoring and rigid guide pillars to ensure uniform block thickness and tight tolerances.

This eliminates product warping, reduces scrap rates, and ensures consistent quality across every batch produced.

05

Robust Construction and Low Maintenance

Built with heavy-duty structural steel and wear-resistant hydraulic components engineered for demanding industrial environments.

The durable design minimizes operational downtime, extends press service life, and reduces long-term maintenance costs.

06

Eco-Friendly Recycled Plastic Utilization

Specifically engineered to handle dense mixtures of melted waste plastics and fine silica sand without equipment strain.

This enables low-cost raw material sourcing while creating high-value, sustainable building products for green construction.