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315T Sheet Metal Components Press press view 1
Sheet Metal Components · Hydraulic Press Machine

315 Ton Four Pillar Hydraulic Press for Forming Sheet Metal Components

315T Rated Capacity
100 mm/s Slider Down Speed
7–12 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed

01 — Press System

315 Ton Four Pillar Hydraulic Press Machine

The 315-ton four-pillar hydraulic press from Sinter Hydraulics India provides a robust, high-precision solution for shaping demanding industrial components. It delivers controlled deep drawing, long service life, and processing flexibility across multiple rotating-equipment production lines.

Use Case

Overview Industrial housings for pumps, compressors, and motors are performance-critical parts that demand tight tolerances, vibration resistance, and excellent concentricity. This press is ideal for medium-sized forming operations where precise, repeatable geometry matters more than extreme tonnage.

Key Details

  • Core Applications Precision deep drawing, blanking, stamping, and structural shaping of industrial rotating equipment enclosures. It is heavily utilized in medium-duty manufacturing lines that require rapid changeovers and high dimensional accuracy.
  • Material Standard carbon steel, corrosion-resistant stainless steel alloys, and lightweight formable aluminum grades. The press handles these varied metals efficiently, preventing surface galling and localized fracturing during mid-tonnage stretching.
  • Typical Products Formed Deep-drawn pump housings, hermetic compressor shells, electric motor casings, and protective industrial end shields. These formed components provide critical internal component protection, precise bearing alignment, and pressure containment.
  • Key Functions Programmable stroke speed control, integrated dynamic cushion pressure regulation, and precision four-pillar guidance management. These capabilities ensure balanced force distribution across the workpiece to eliminate micro-cracking.
  • Why 315-Ton Hydraulic Press? It provides the optimal balance of compact machine footprint, energy efficiency, and high-rigidity platen alignment needed for medium-scale components. This specific tonnage range minimizes operational costs while maintaining the exact geometries required for automated CNC machining and final welding.

02 — Technical Specifications

SM 315 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 315 HP is a complete 315-ton hydraulic press system engineered for precision sheet metal forming and medium-depth drawing operations. This datasheet details the structural, hydraulic, and control specifications required to maintain high dimensional accuracy in industrial component manufacturing.

Technical Data Sheet

Capacity

  • Tonnage rating of 315 Ton maximum pressing force for consistent metal deformation
  • Blank holder cushion force of 120 Ton adjustable capacity for wrinkling control

Structural Design

  • Finite Element Analysis optimized steel welded construction for rigid deflection control
  • Heavy duty slide guide arrangements ensuring minimal lateral movement under full load

Frame Type

  • Classical four pillar style configuration offering high visibility and accessible setup
  • High structural rigidity index designed to minimize stress deflection during off center loading

Hydraulic System

  • Energy efficient closed loop hydraulic circuit minimizing thermal build up
  • Integrated oil filtration and water cooling system maintaining uniform fluid temperature

Main Ram Stroke

  • Total stroke length of 500 mm adjustable to suit shallow and medium draw depths
  • Linear electronic transducer feedback providing precise ram position monitoring

Working Hydraulic Pressure

  • Rated system operating pressure of 25 MPa for reliable force output
  • Proportional pressure valves enabling precise regulation throughout the stroke

Daylight Gap

  • Maximum open height daylight of 800 mm between bed and upper platen
  • Generous clearing window allowing easy die mounting and seamless part extraction

Approach Speed

  • Rapid down movement approach speed of 180 mm per Sec
  • Minimizes cycle idle time before the upper tool contacts the blank plate

Pressing / Drawing Speed

  • Finely controlled variable pressing speed of 8 to 15 mm per Sec
  • Smooth speed adjustment to prevent sheet cracking or tearing during deformation

Return Speed

  • Rapid up return speed of 140 mm per Sec
  • Accelerates slide retraction to improve total hourly production numbers

Bed / Platen Size

  • Clear working table area dimensions of 1100 mm by 1000 mm
  • Machined standard T slots for rapid secure die clamping changes

Columns

  • Four hard chrome plated solid steel pillars providing balanced structural alignment
  • Precision ground column guide bushes ensuring highly accurate parallel platen travel

Working Envelope

  • Four sided open access setup facilitating easy integration of feeding mechanisms
  • Standard lower bed hydraulic cushion space envelope for clean component ejection

Control System

  • Programmable Logic Controller system paired with a user friendly HMI touchscreen screen
  • Digital storage for tool parameters real time error alerts and cycle monitoring graphs

Main Motor Power

  • High efficiency primary drive electric motor rated at 37 kW
  • Optimized power usage characteristics reducing total factory electricity consumption

Valves & Hydraulics

  • High response cartridge check valves and manifold blocks from top industrial brands
  • Leak proof piping layout designed for rapid switching between speed zones

Automation

  • Fully compatible with automatic sheet de stackers and robotic arm pickers
  • Industry standard communication interface links for integrated production lines

Safety Features

  • Dual side infrared safety light curtains protecting the workspace entry zones
  • Emergency stop circuits mechanical ram locking bars and hydraulic overload relief valves

SM 315 HP — Model Specifications

  • Nominal Force: 3150 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1000 mm
  • Max Stroke of the Slider: 600 mm
  • Effective Bed Size: 800 × 800 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–12 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 300 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

Forming Sheet Metal Components Production Line

0.5-4.0 mmThickness
Up to 1500 mmSheet Size
3-10 SecCycle time
360 to 1200 PartsOutput/Hour
High volume output achieved
Consistent component quality maintained
Material waste minimized significantly
Scrap rate reduced drastically
Tight tolerances met perfectly
Secondary operations eliminated entirely
Overall efficiency boosted remarkably

03 — Die / Mold System

Precision Forming Sheet Metal Components Die Mold Engineering

This engineering system utilizes high-precision, multi-station progressive dies designed to form complex sheet metal geometries. It integrates advanced tool steel components and gas springs to ensure exact dimensional control across high-volume production runs.

Use Case

This tooling setup is deployed in automotive and electronics manufacturing to produce high-tolerance structural components like brackets and enclosures. It enables rapid, continuous stamping directly from coil stock to maximize throughput while minimizing material scrap.

Technical Specifications (Tooling)

Die Type

  • Progressive matrix system
  • Multi station layout

Die Materials

  • Premium SKD11 tool steel
  • Tungsten carbide inserts

Tool Configuration and Construction

  • Modular segment inserts
  • Matrix guide pillar assembly

Key Tooling Features

  • Integrated nitrogen gas springs
  • Automatic sensor strip detection

Alignment Accuracy

  • Zero point zero zero five mm tolerance
  • Under ten micrometers deviation

Materials Formed

  • Cold rolled steel sheet
  • Aluminum alloy series

Surface Finish

  • High polish mirror finish
  • Titanium nitride coating layer

Tool Life

  • One million production cycles base
  • Five million cycles with regrinding
Case Study (Die Performance)

Precision Forming Sheet Metal Components Die Mold

SKD11 / D2Die Material
Vacuum hardeningHeat Treatment
58 - 62 HRCHardness
Die lifespan increased threefold
Galling completely eliminated
Maintenance downtime cut 40%
Dimensional variance under 0.02mm
Burr height significantly reduced
Scrap rate lowered 25%
Production throughput maximized

04 — Product Application

Where Precision Forming Sheet Metal Components

Precision forming sheet metal components provide high dimensional accuracy, repeatability, and structural integrity. They are essential for manufacturing intricate parts that must withstand high stress, tight tolerances, and demanding operating environments.

Industry Applications

Automotive Industry

Engineered body panels, structural brackets, and specialized EV battery enclosures rely heavily on precision forming. These components ensure vehicle crash safety, structural rigidity, and optimal aerodynamic performance while maintaining lightweight profiles.

Aerospace and Defense

Critical fuselage brackets, instrumentation panels, and engine shield components require exact tolerances to survive extreme conditions. The process guarantees zero-defect performance under high vibration, intense thermal cycling, and immense structural loads.

Electronics and Telecommunications

Intricate micro-shields, connectors, server racks, and device enclosures are stamped with high precision to fit compact spaces. These parts protect sensitive internal circuitry, manage thermal dissipation, and provide essential electromagnetic interference shielding.

Medical Devices

Surgical instrument housings, diagnostic equipment chassis, and specialized implant components depend on extreme manufacturing accuracy. Utilizing biocompatible sheet metals, precision forming delivers smooth finishes and exact geometries vital for patient safety and device reliability.

Finished Product Gallery

05 — Key Advantages

Why Choose the 315-Ton Sinter Hydraulic Press

The 315-Ton Sinter Hydraulic Press delivers the ideal tonnage balance and high-precision stroke control required for intricate, tight-tolerance sheet metal components. It provides manufacturers with a highly agile system that optimizes production efficiency while drastically lowering operational costs.

01

Optimized Tonnage for Precision Parts

The 315-ton capacity provides the exact concentrated force needed for thin-to-medium gauge sheet metal without overpowering the material. This prevents micro-cracking and deformation, ensuring the structural integrity of delicate, high-precision geometries.

02

Advanced Programmable Stroke Control

Equipped with high-resolution linear encoders, the press allows operators to fine-tune the ram speed and dwelling time perfectly. This precise command over the forming cycle eliminates material springback, achieving exceptional dimensional accuracy.

03

Lower Capital and Operational Costs

This machine demands significantly less floor space, foundation reinforcement, and electricity compared to oversized, heavy-tonnage alternatives. It lowers the initial investment barrier and daily utility costs, driving down the overall cost per part.

04

Reduced Die Wear and Tooling Expenses

The smooth, steady application of hydraulic force avoids the violent mechanical impacts that accelerate tooling degradation and chipping. Uniform pressure distribution extends the operational lifespan of precision dies, cutting down on expensive tool maintenance.

05

Exceptional Versatility for Short-Run Batches

Rapid die-change systems and easily adjustable pressure parameters make this press highly adaptable for frequent product changeovers. It is perfectly suited for just-in-time manufacturing environments handling diverse component designs and varying production volumes.

06

Minimized Material Scrap and Higher Yield

Consistent, reliable blank-holder pressure guarantees uniform material flow across the die during the entire forming process. By eliminating tearing, wrinkling, and edge defects, it maximizes raw material utilization and lowers quality rejection rates.