01 — Press System
400 Ton Four Column Hydraulic Press Machine
Engineered with a heavy-duty four-column steel frame to ensure maximum structural rigidity and precise platen alignment under continuous 400-ton loads. Equipped with advanced hydraulic proportional controls to optimize rapid pressing cycles and maintain exact brick thickness tolerances.
Use Case
Designed for fully automated, continuous mass production of extra-high density crusher dust bricks for demanding structural applications. Ideal for large-scale commercial brick plants targeting high compressive strength and maximum daily output.
Core Applications: Engineered specifically for extra-high strength load-bearing wall construction work in multi-story residential, industrial, and infrastructure developments.
Material: Formulated using an eco-friendly mix of crusher/quarry dust, lime/cement binder, and clean hydration water.
Typical Products Processed: Produces standardized high-density structural units measuring 228 x 104 x 75 mm brick size with high dimensional accuracy.
Brick Compressive Strength: Delivers ultra-durable bricks achieving heavy-duty load capacity with an average of 12-15 MPa compressive strength.
Why 400 Ton Hydraulic Press: Extra-high tonnage capacity ensures maximum material compaction density across large multi-cavity dies, completely eliminating internal air voids and delivering maximum volume output per shift.
02 — Technical Specifications
SM 400 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
Complete technical parameters for the SM 400 HP hydraulic press engineered for extra high density quarry dust brick compaction. Built for heavy duty automated manufacturing to deliver maximum continuous pressing force and high dimensional accuracy.
Machine Capacity & Structure
- Capacity: 400 Ton main pressing force
- Structural Design: Heavy duty ultra rigid steel structure
- Frame Type: Four column guide structure
Operating Parameters
- Working Hydraulic Pressure: 28 MPa maximum system pressure
- Main Ram Stroke: 450 mm travel distance
- Daylight Gap: 650 mm maximum daylight opening
- Approach Speed: 160 mm per Sec fast down speed
- Pressing / Drawing Speed: 10 mm per Sec controlled compaction speed
- Return Speed: 130 mm per Sec fast return speed
Mechanical & Envelope Dimensions
- Bed / Platen Size Platen: 1000 x 1000 mm upper and lower platen area
- Columns: 140 mm diameter hard chrome plated steel columns
- Working Envelope: 1000 x 1000 x 650 mm clear working space
Power & Drive System
- Main Motor Power: 37 kW high efficiency electric motor
- Valves & Hydraulics: Proportional directional and pressure control valves
- Hydraulic System: Closed loop variable displacement hydraulic system
Automation & Safety
- Control System: Programmable logic controller with touchscreen HMI interface
- Automation: Fully automated loading pressing and ejection cycle integration
- Safety Features: Dual optical light curtains emergency stop buttons and mechanical safety interlocks
SM 400 HP — Model Specifications
- Nominal Force: 4000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1250 mm
- Max Stroke of the Slider: 800 mm
- Effective Bed Size: 1260 × 1160 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–12 mm/s
- Slider Return Speed: 100 mm/s
- Ejector Cylinder Nominal Force: 400 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision 21 Cavity Crusher/Quarry Dust Bricks Die Mold Engineering
Ultra precision twenty-one cavity mold engineered for extra high pressure compaction of quarry dust and crusher fines into structural eco bricks.Optimized for high capacity automated production lines to deliver maximum hourly throughput and uniform brick density across all cavities.
Technical Specifications (Tooling)
Die Type
- Configuration: 21 Cavity Mold
- Cycle Time: 20 Sec per pressing cycle
- Production Rate: 3780 bricks per Hour
Die Materials
- Cavity and Core Plates: Ultra grade vacuum hardened tool steel 64 HRC hardness
- Wear Liners: Tungsten carbide cladded high wear alloy steel
- Mold Frame: Heavy duty forged structural alloy steel plate
Tool Configuration & Construction
- Assembly Structure: Modular split block construction with quick replace liners
- Ejection Mechanism: Synchronized hydraulic multi point ejector system
- Guidance System: Six pillar precision guide post arrangement
Key Tooling Features
- Air Venting: Micro channel de-airing grid for rapid air evacuation during pressing
- Release Taper: Dual draft angle system for smooth brick ejection without edge chipping
- Fast Swap System: Hydraulic quick locking interface for rapid mold changeovers
Alignment Accuracy
- Guide Pillar Clearance: 0.010 mm clearance tolerance
- Dimensional Precision: 0.25 mm variance across all 21 cavities
- Platen Parallelism: 0.015 mm maximum deviation across die base
Surface Finish
- Cavity Surface: Ra 0.15 mm mirror polished finish
- Liner Surface: Ra 0.4 mm precision CNC ground finish
Tool Life
- Base Tooling Rating: 750000 cycles total operational lifespan
- Wear Plate Maintenance Interval: 200000 cycles per liner rotation
Precision 21 Cavity Crusher/Quarry Dust Bricks Die Mold
04 — Product Application
Where Extra High Density Crusher Quarry Dust Bricks Are Used
Extra High Density Crusher/Quarry Dust Bricks are heavily engineered, high-strength building blocks designed to handle extreme compressive loads and harsh environments. By utilizing dense quarry dust aggregates, they offer outstanding wear resistance, low water absorption, and exceptional structural durability across demanding industrial and civil sectors.
Industry Applications
Industrial Infrastructure & Heavy Manufacturing
These high-density bricks form heavy-duty flooring, equipment foundation beds, and load-bearing perimeter walls in manufacturing plants. Their superior compressive strength easily withstands continuous mechanical vibration, structural loads, and intense forklift or heavy machinery traffic.
Mining & Quarry Processing Facilities
Extensive use is found in constructing storage hoppers, mineral containment bins, and processing plant aprons. The dense aggregate composition ensures maximum resistance against severe impact wear, material abrasion, and high-volume stone or ore degradation.
High-Load Civil Engineering & Paving
Ideal for heavy-vehicle transit zones such as freight terminals, bus depots, port facilities, and logistical yards. The interlocking density prevents structural rutting, surface erosion, and surface cracking under high-tonnage wheel axle loads.
Hydraulic Structures & Drainage Systems
Applied in retaining walls, storm drainage channels, culverts, and water containment basins. Their extremely low permeability rate protects against chemical leaching, soil movement, moisture ingress, and long-term water erosion.
Finished Product Gallery
05 — Key Advantages
Why Choose the 400-Ton Sinter Hydraulic Press
The 400 Ton Sinter Hydraulic Press delivers extreme compaction force, producing extra high density bricks with exceptional structural integrity. Combining maximum output efficiency with low operational costs, it offers a high-return investment for industrial brick manufacturing.
Technical & Commercial Benefits
Extreme Compaction & High Density
Delivers continuous 400-ton hydraulic pressure to achieve uniform material compaction across all 21 cavities. This high tonnage eliminates internal air voids, dramatically lowering water absorption and maximizing compressive strength.
High-Yield 21-Cavity Output
Maximizes daily production capacity by pressing 21 high-density bricks in every single press cycle. This mass-production capability significantly lowers per-unit manufacturing costs while meeting large-scale project demands.
Superior Material Utilization
Optimally processes low-cost quarry dust and crusher fines into high-value, heavy-duty building materials. This transforms industrial byproduct waste into a sustainable, profitable, and highly durable finished product.
Precision Automated Control
Features advanced PLC-controlled hydraulic systems that ensure exact pressure distribution and dimensional consistency. Automated operation minimizes human error, reduces labor costs, and maintains tight quality control.
Reduced Mold Wear & Long Service Life
Engineered with heavy-duty frame stability and smooth hydraulic stroke action to minimize mold friction. This precise pressure application reduces tooling wear, extending the operational life of the die molds.
Low Power Consumption & High ROI
Utilizes energy-efficient hydraulic drives that deliver maximum tonnage while optimizing power usage. Lower energy requirements and fast cycle times ensure rapid return on investment for producers.