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400T Crusher Quarry Dust Bricks Press press view 1
Extra High Density Crusher/Quarry Dust Bricks · Hydraulic Press Machine

400T Four Column Hydraulic Press for Extra High Density Crusher/Quarry Dust Bricks

400T Rated Capacity
100 mm/s Slider Down Speed
7–12 mm/s Slider Pressing Speed
100 mm/s Slider Return Speed

01 — Press System

400 Ton Four Column Hydraulic Press Machine

Engineered with a heavy-duty four-column steel frame to ensure maximum structural rigidity and precise platen alignment under continuous 400-ton loads. Equipped with advanced hydraulic proportional controls to optimize rapid pressing cycles and maintain exact brick thickness tolerances.

Use Case

Designed for fully automated, continuous mass production of extra-high density crusher dust bricks for demanding structural applications. Ideal for large-scale commercial brick plants targeting high compressive strength and maximum daily output.

Core Applications: Engineered specifically for extra-high strength load-bearing wall construction work in multi-story residential, industrial, and infrastructure developments.

Material: Formulated using an eco-friendly mix of crusher/quarry dust, lime/cement binder, and clean hydration water.

Typical Products Processed: Produces standardized high-density structural units measuring 228 x 104 x 75 mm brick size with high dimensional accuracy.

Brick Compressive Strength: Delivers ultra-durable bricks achieving heavy-duty load capacity with an average of 12-15 MPa compressive strength.

Why 400 Ton Hydraulic Press: Extra-high tonnage capacity ensures maximum material compaction density across large multi-cavity dies, completely eliminating internal air voids and delivering maximum volume output per shift.

02 — Technical Specifications

SM 400 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

Complete technical parameters for the SM 400 HP hydraulic press engineered for extra high density quarry dust brick compaction. Built for heavy duty automated manufacturing to deliver maximum continuous pressing force and high dimensional accuracy.

Machine Capacity & Structure

  • Capacity: 400 Ton main pressing force
  • Structural Design: Heavy duty ultra rigid steel structure
  • Frame Type: Four column guide structure

Operating Parameters

  • Working Hydraulic Pressure: 28 MPa maximum system pressure
  • Main Ram Stroke: 450 mm travel distance
  • Daylight Gap: 650 mm maximum daylight opening
  • Approach Speed: 160 mm per Sec fast down speed
  • Pressing / Drawing Speed: 10 mm per Sec controlled compaction speed
  • Return Speed: 130 mm per Sec fast return speed

Mechanical & Envelope Dimensions

  • Bed / Platen Size Platen: 1000 x 1000 mm upper and lower platen area
  • Columns: 140 mm diameter hard chrome plated steel columns
  • Working Envelope: 1000 x 1000 x 650 mm clear working space

Power & Drive System

  • Main Motor Power: 37 kW high efficiency electric motor
  • Valves & Hydraulics: Proportional directional and pressure control valves
  • Hydraulic System: Closed loop variable displacement hydraulic system

Automation & Safety

  • Control System: Programmable logic controller with touchscreen HMI interface
  • Automation: Fully automated loading pressing and ejection cycle integration
  • Safety Features: Dual optical light curtains emergency stop buttons and mechanical safety interlocks

SM 400 HP — Model Specifications

  • Nominal Force: 4000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1250 mm
  • Max Stroke of the Slider: 800 mm
  • Effective Bed Size: 1260 × 1160 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–12 mm/s
  • Slider Return Speed: 100 mm/s
  • Ejector Cylinder Nominal Force: 400 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

400 Ton Extra High Density Crusher/Quarry Dust Bricks Fully Automated Production Line

228 x 104 x 75 mmBrick Size
3,840 BricksOutput/Hour
12-15 MPaCompressive Strength
20 SecondsCycle Time
Maximum hourly output yield
Extra high density compaction
Superior 12-15 MPa strength
Minimal manual operator intervention
Sub millimeter dimensional precision
Optimized hydraulic power consumption
Zero product defect rate

03 — Die / Mold System

Precision 21 Cavity Crusher/Quarry Dust Bricks Die Mold Engineering

Ultra precision twenty-one cavity mold engineered for extra high pressure compaction of quarry dust and crusher fines into structural eco bricks.Optimized for high capacity automated production lines to deliver maximum hourly throughput and uniform brick density across all cavities.

Technical Specifications (Tooling)

Die Type

  • Configuration: 21 Cavity Mold
  • Cycle Time: 20 Sec per pressing cycle
  • Production Rate: 3780 bricks per Hour

Die Materials

  • Cavity and Core Plates: Ultra grade vacuum hardened tool steel 64 HRC hardness
  • Wear Liners: Tungsten carbide cladded high wear alloy steel
  • Mold Frame: Heavy duty forged structural alloy steel plate

Tool Configuration & Construction

  • Assembly Structure: Modular split block construction with quick replace liners
  • Ejection Mechanism: Synchronized hydraulic multi point ejector system
  • Guidance System: Six pillar precision guide post arrangement

Key Tooling Features

  • Air Venting: Micro channel de-airing grid for rapid air evacuation during pressing
  • Release Taper: Dual draft angle system for smooth brick ejection without edge chipping
  • Fast Swap System: Hydraulic quick locking interface for rapid mold changeovers

Alignment Accuracy

  • Guide Pillar Clearance: 0.010 mm clearance tolerance
  • Dimensional Precision: 0.25 mm variance across all 21 cavities
  • Platen Parallelism: 0.015 mm maximum deviation across die base

Surface Finish

  • Cavity Surface: Ra 0.15 mm mirror polished finish
  • Liner Surface: Ra 0.4 mm precision CNC ground finish

Tool Life

  • Base Tooling Rating: 750000 cycles total operational lifespan
  • Wear Plate Maintenance Interval: 200000 cycles per liner rotation
Case Study (Die Performance)

Precision 21 Cavity Crusher/Quarry Dust Bricks Die Mold

D 2 & HARDOX 450Die Material
58-62 HRCHardness
Vacuum HardeningHeat Treatment
21 cavity yield rate achieved
Zero dimensional distortion observed
High abrasion resistance maintained
58 to 62 HRC sustained
30% longer service life
Extended continuous operational cycles
Minimal maintenance downtime reported

04 — Product Application

Where Extra High Density Crusher Quarry Dust Bricks Are Used

Extra High Density Crusher/Quarry Dust Bricks are heavily engineered, high-strength building blocks designed to handle extreme compressive loads and harsh environments. By utilizing dense quarry dust aggregates, they offer outstanding wear resistance, low water absorption, and exceptional structural durability across demanding industrial and civil sectors.

Industry Applications

Industrial Infrastructure & Heavy Manufacturing

These high-density bricks form heavy-duty flooring, equipment foundation beds, and load-bearing perimeter walls in manufacturing plants. Their superior compressive strength easily withstands continuous mechanical vibration, structural loads, and intense forklift or heavy machinery traffic.

Mining & Quarry Processing Facilities

Extensive use is found in constructing storage hoppers, mineral containment bins, and processing plant aprons. The dense aggregate composition ensures maximum resistance against severe impact wear, material abrasion, and high-volume stone or ore degradation.

High-Load Civil Engineering & Paving

Ideal for heavy-vehicle transit zones such as freight terminals, bus depots, port facilities, and logistical yards. The interlocking density prevents structural rutting, surface erosion, and surface cracking under high-tonnage wheel axle loads.

Hydraulic Structures & Drainage Systems

Applied in retaining walls, storm drainage channels, culverts, and water containment basins. Their extremely low permeability rate protects against chemical leaching, soil movement, moisture ingress, and long-term water erosion.

Finished Product Gallery

05 — Key Advantages

Why Choose the 400-Ton Sinter Hydraulic Press

The 400 Ton Sinter Hydraulic Press delivers extreme compaction force, producing extra high density bricks with exceptional structural integrity. Combining maximum output efficiency with low operational costs, it offers a high-return investment for industrial brick manufacturing.

Technical & Commercial Benefits

01

Extreme Compaction & High Density

Delivers continuous 400-ton hydraulic pressure to achieve uniform material compaction across all 21 cavities. This high tonnage eliminates internal air voids, dramatically lowering water absorption and maximizing compressive strength.

02

High-Yield 21-Cavity Output

Maximizes daily production capacity by pressing 21 high-density bricks in every single press cycle. This mass-production capability significantly lowers per-unit manufacturing costs while meeting large-scale project demands.

03

Superior Material Utilization

Optimally processes low-cost quarry dust and crusher fines into high-value, heavy-duty building materials. This transforms industrial byproduct waste into a sustainable, profitable, and highly durable finished product.

04

Precision Automated Control

Features advanced PLC-controlled hydraulic systems that ensure exact pressure distribution and dimensional consistency. Automated operation minimizes human error, reduces labor costs, and maintains tight quality control.

05

Reduced Mold Wear & Long Service Life

Engineered with heavy-duty frame stability and smooth hydraulic stroke action to minimize mold friction. This precise pressure application reduces tooling wear, extending the operational life of the die molds.

06

Low Power Consumption & High ROI

Utilizes energy-efficient hydraulic drives that deliver maximum tonnage while optimizing power usage. Lower energy requirements and fast cycle times ensure rapid return on investment for producers.