01 — Press System
100T Four Column Hydraulic Press Machine
The 100-Ton Four Column Hydraulic Press production line seamlessly integrates automated loading, extrusion melting, high-pressure compaction, and rapid chill-molding to process recycled waste plastics and slag sand into durable, multi-color composite grass paver blocks. This eco-friendly manufacturing system ensures high structural integrity, void-free molding, and precise dimensional consistency for heavy-duty landscaping applications.
Use Case
Serves as an automated, high-efficiency manufacturing line engineered to process 70 percent bio-mining waste plastics and 30 percent cast iron slag sand into durable, eco-friendly grass paver blocks. The system delivers 100 tons of uniform compaction force while rapid-cooling molten material from 200°C to 60°C to maximize throughput and product quality.
- Core Applications: Used in eco-friendly urban paving, permeable parking lots, pedestrian walkways, landscaping drives, and green infrastructure projects where lightweight, high-impact surfaces are required.
- Material: Waste Recycled Plastics + Sand + Pigments: Formulated using 70 percent bio-mining waste recycled plastics, 30 percent cast iron slag sand, 3 percent color pigments, and essential UV additives for long-term weather resistance.
- Products Processed: Plastic Sand Composite Grass Paver Blocks: Manufactures multi-color, non-corrosive, waterproof, and impact-resistant grass paver blocks that are 30 to 40 percent lighter than traditional concrete alternatives.
- Why 100 Ton Hydraulic Press: Delivers optimal high-pressure compaction to completely eliminate internal air voids, ensuring sharp mold definition, high load-bearing capacity, and consistent structural strength across every block.
02 — Technical Specifications
SM 100 HP – Hydraulic Press Machine Complete Technical Data
The SM 100 HP 100 Ton Hydraulic Press Machine is specifically engineered to compress plastic sand composites into high-density walkway paver blocks. It delivers high-tonnage compaction force, precise hydraulic control, and automated cycle capability required for industrial composite manufacturing.
Capacity: 100 Tons pressing force with production output up to 120 blocks per Hour
Structural Design
- Frame Type: Heavy duty steel fabricated H frame structure designed for minimal deflection
Hydraulic System
- Main Ram Stroke: 450 mm
- Working Hydraulic Pressure: 210 Bar
- Daylight Gap: 600 mm
- Approach Speed: 100 mm per Sec
- Pressing / Drawing Speed: 8 mm per Sec
- Return Speed: 120 mm per Sec
- Bed / Platen Size: 600 mm by 600 mm
- Columns: 4 hard chrome plated tie rods
Working Envelope: 600 mm by 600 mm by 450 mm space
Control System
- Main Motor Power: 10 HP electric motor
- Valves & Hydraulics: High pressure hydraulic pump and integrated manifold valve block
- Automation: Programmable logic controller with push button panel and automatic cycle control
Safety Features: Dual palm operator buttons, optical safety light curtain, emergency stop switch, and pressure relief valve
SM 100 HP — Model Specifications
- Nominal Force: 1000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 800 mm
- Max Stroke of the Slider: 500 mm
- Effective Bed Size: 630 × 550 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–15 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 100 KN
- Stroke of the Ejection Cylinder: 200 mm
03 — Die / Mold System
Precision Single Cavity Grass Paver Block Die Mold Engineering
Engineered for high-compaction compression molding of heavy-duty recycled plastic sand composite grass paver blocks used in eco-friendly landscaping. Delivers precise open-cell ribbing, sharp perimeter definition, and high structural integrity to withstand vehicular traffic loads.
Technical Specifications (Tooling)
Die Type
- Configuration: Precision Single Cavity Mold
Die Materials
- Core and Cavity Steel: Hardened P20 or H13 Tool Steel
- Mold Base: Heavy Duty C45 Steel Plate Structure
- Guide Bushings and Pins: Case Hardened Alloy Steel
Tool Configuration and Construction
- Ejection Mechanism: Pneumatic Assisted Mechanical Ejector Grid
- Cooling Channels: High Flow Internal Cooling Water Lines
- Feeding System: Direct Top Loading Open Cavity Design
Key Tooling Features
- Rib Formers: High Precision Interlocking Cell Inserts
- Venting System: Integrated Micro Venting Grooves Around Perimeter
- Clamping System: Heavy Duty Bolted Plate Clamping Flanges
Alignment Accuracy
- Positional Precision: Within 0.010 mm
- Parting Line Repeatability: Within 0.005 mm
Surface Finish
- Cavity Polish Level: SPI B2 Fine Machined Finish
- Texturing: Textured Non Slip Rib Patterns
Tool Life
- Production Longevity: 500000 Cycles
Precision Single Cavity Grass Paver Block Die Mold
04 — Product Application
Where Plastic Sand Composite Grass Paver Blocks Are Used
Plastic sand composite grass paver blocks provide an eco-friendly, load-bearing surfacing solution that allows vegetation growth while supporting heavy vehicular and foot traffic. Manufactured from recycled polymers and sand, these blocks combine green infrastructure aesthetics with superior erosion control and drainage.
Industry Applications
Permeable Parking Lots and Eco Drives
Commercial complexes and public parks install these open-cell grass paver blocks to expand parking capacity while allowing stormwater infiltration, preventing urban runoff, and maintaining a visually appealing green aesthetic.
Emergency Access Paths and Fire Lanes
Municipalities and industrial facilities utilize these high-strength composite pavers to reinforce turf pathways, ensuring heavy fire trucks and service vehicles can navigate lawn areas without sinking or destroying the grass turf.
Pedestrian Walkways and Park Pathways
Urban landscaping projects incorporate these pavers into public footpaths and recreational trails, offering a durable, slip-resistant surface that prevents soil erosion while integrating seamlessly with surrounding green lawns.
Soil Stabilization and Embankment Protection
Civil engineering and slope management projects lay these interlocking blocks along riverbanks, roadside slopes, and drainage channels to prevent soil erosion and structural washing during heavy rainfall and flooding events.
Finished Product Gallery
05 — Key Advantages
Why Choose the 100-Ton Sinter Hydraulic Press
The 100-Ton Sinter Hydraulic Press delivers high-density compaction and uniform heat distribution, turning recycled plastic-sand mixtures into highly durable, load-bearing grass paver blocks. It ensures low production costs while maintaining excellent structural strength and fast output for high-volume manufacturing.
Technical & Commercial Benefits
High Compaction Density and Load Strength
Delivers 100 tons of controlled pressure to eliminate internal air voids, ensuring every paver achieves maximum compressive strength capable of supporting heavy vehicular traffic.
Energy-Efficient Thermal Control
Optimized heating platens maintain uniform temperatures across the mold surface while minimizing power consumption, significantly lowering per-unit production expenses.
Extended Mold and Equipment Service Life
Smooth proportional hydraulic pressure control reduces mechanical shock on the single-cavity mold, minimizing tool wear, preventing edge flash, and extending maintenance intervals.
Optimized Cycle Times for Higher Output
Rapid press closure, automated sintering phases, and fast decompression speed optimize cycle times to deliver higher daily paver yields and meet demanding delivery schedules.
Efficient Processing of Waste Materials
Handles high proportions of unsorted recycled waste plastics and slag sand without clogging, supporting green manufacturing initiatives while drastically cutting raw material costs.
Reduced Overhead and Maintenance Costs
Programmable logic controls enable single-operator management with consistent process repeatability, drastically reducing material waste, human error, and ongoing labor expenses.