02 — Technical Specifications
SM 1000 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
SM 1000 HP – 1000 Ton Hydraulic Press Machine delivers high-capacity thermoforming with precise pressure control for automotive headliners, trunkliners, and hoodliners. It ensures uniform forming, superior surface finish, and consistent OEM-grade quality for large interior panels.
Capacity & Structural Design
- Rated Capacity: 1000 Tons (≈ 9800 kN)
- Type: Fourpillar hydraulic hot press
- Frame: Heavy-duty welded steel (stress relieved)
- Safety factor: ≥ 1.35–1.40
- Parallelism accuracy: ≤ 0.06–0.08 mm
Hydraulic System
- Cylinder: Doubleacting
- Bore: 550–650 mm
- Stroke: 800–1200 mm
- Working pressure: 30–32 MPa
- Control: Servo-proportional system (critical for uniform forming)
Thermoforming & Trimming Cycle
- Pre-heated material loading
- Mold closing (controlled speed)
- Thermoforming under pressure
- Optional vacuum-assisted forming
- Cooling under compression
- Integrated trimming operation
- Mold opening
- Finished panel ejection
Heated Platen System
- Heating type:
- Electric heaters (fast cycle)
- Thermal oil system (uniformity)
- Temperature range: 130–220°C (material dependent)
- Accuracy: ±2–3°C
- Multi-zone temperature control
Cooling System
- Integrated mold cooling channels
- Chiller-compatible system
Temperature drop: 200°C → 60–80°C
Key benefits:
- Maintains shape stability
- Reduces warpage
- Improves cycle time
Working Envelope
- Platen size:
- Standard: 1800 × 1400 mm
- Optional: 2000 × 1600 mm
- Daylight: 1500–2000 mm
- Column diameter: 200–260 mm
Control System
- PLC: Siemens / Mitsubishi / Beckhoff
- HMI: Recipe-based control system
- Monitoring:
- Pressure
- Temperature
- Cycle time
- Vacuum (optional)
- Features:
- Data logging for automotive QA
- Industry 4.0 compatibility
- Safety PLC + guarding systems
SM 1000 HP — Model Specifications
- Nominal Force: 10000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1500 mm
- Max Stroke of the Slider: 900 mm
- Effective Bed Size: 1600 × 1600 mm
- Slider Down Speed: 180 mm/s
- Slider Pressing Speed: 10–18 mm/s
- Slider Return Speed: 220 mm/s
- Ejector Cylinder Nominal Force: 600 KN
- Stroke of the Ejection Cylinder: 300 mm
