Skip to main content
+91 92441 40560 sinter.marketing@sintermachines.com
Sinter Machines ↗ Download Catalogue
400T Water Gutter Press press view 1
Drainage Gutters · Hydraulic Press Machine

400 Ton Four Column Hydraulic Press for BMC/SMC/FRP Drainage Water Gutters

400T Rated Capacity
100 mm/s Slider Down Speed
5–11 mm/s Slider Pressing Speed
100 mm/s Slider Return Speed
400T Water Gutter Press press view 1
400T Water Gutter Press press view 2
400T Water Gutter Press press view 3
400T Water Gutter Press press view 4

01 — Press System

400 Ton Four Column Hydraulic Press Machine

400 Ton Four Column Hydraulic Press for BMC/SMC/FRP Drainage Water Gutters A high-performance composite molding solution designed to manufacture durable, lightweight, and anti-theft drainage channels. It ensures uniform pressure, fast cycle times, and superior surface finishing for long-lasting infrastructure components.

Use Case

Engineered for efficient compression molding, this machine delivers high structural strength and corrosion-resistant water gutters. Integrated cooling and precise pressure controls enable cost-effective, high-volume production.

  • Core Applications: Designed for manufacturing high-strength stormwater channels, U-shaped turf drainage systems, and trench drains. It provides long-lasting, lightweight, and structural water-management solutions for modern infrastructure needs.
  • Material: Uses Sheet Molding Compound (SMC), Bulk Molding Compound (BMC), and Fiber Reinforced Plastic (FRP) resin-fiber blends. These composites deliver exceptional mechanical strength, corrosion resistance, and dimensional stability.
  • Products Processed: Produces durable composite drainage gutters, trench channels, covers, and structural water flow products. These items serve as lightweight, anti-theft, and low-maintenance alternatives to traditional concrete systems.
  • Why 400-Ton Hydraulic Press: Delivers the intense, uniform pressure needed for dense fiber consolidation across large surface areas and thick profiles. It eliminates voids and ensures smooth surface finishes with high load-bearing capacity.

02 — Technical Specifications

SM 400 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

SM 400 HP – Hydraulic Press Machine delivers high-performance composite molding for SMC/BMC/FRP drainage gutters with complete technical precision. It ensures uniform compaction, superior surface finish, and consistent quality for durable, large-scale drainage solutions.

Capacity & Structural Design

  • Rated Capacity: 400 Tons (≈ 3920 kN)
  • Type: Fourpillar hydraulic hot press
  • Frame: Heavy welded steel, stress-relieved
  • Safety factor: ≥ 1.35
  • Deflection @ full load: ≤ 0.06–0.08 mm

Hydraulic System

  • Cylinder: Doubleacting heavy-duty
  • Bore: 350–450 mm
  • Stroke: 500–900 mm
  • Working pressure: 28–32 MPa
  • Control: Proportional / servo hydraulic system (recommended)

Compression Cycle

  1. Fast mold closing
  2. Pre-compression (material distribution)
  3. Full compression (forming stage)
  4. Heat curing (thermoset polymerization)
  5. Dwell time (3–6 minutes typical)
  6. Controlled decompression
  7. Mold opening

Heated Platen System

  • Heating type: Thermal oil system (preferred)
  • Temperature range: 130–170°C
  • Uniformity: ±2–3°C
  • Multi-zone heating control

Working Envelope

  • Platen size:
    • Standard: 1200 × 1200 mm
    • Optional: 1500 × 1500 mm
  • Daylight: 1200–1800 mm
  • Column diameter: 140–180 mm

Control System

  • PLC (Siemens / Mitsubishi / Delta)
  • HMI with recipe-based control
  • Real-time monitoring:
    • Pressure
    • Temperature
    • Time
  • Batch data logging (QA traceability)
  • Safety PLC with interlocks

SM 400 HP — Model Specifications

  • Nominal Force: 4000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1250 mm
  • Max Stroke of the Slider: 800 mm
  • Effective Bed Size: 1260 × 1160 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 5–11 mm/s
  • Slider Return Speed: 100 mm/s
  • Ejector Cylinder Nominal Force: 400 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

BMC/SMC/FRP Drainage Gutter Production Line

SMC/BMC/FRP CompoundRaw Material
500mm–1000mm length, 100mm–500mm widthGutter Size
120–300 SecCycle time
140–160°CTemperature
HighProductionSpeed
UniformProductQuality
ExceptionalMechanicalStrength
CorrosionResistantFinish
CostEffectiveManufacturing
LowMaintenanceOutput
EcoFriendlyOperation

03 — Die / Mold System

Precision BMC/SMC/FRP Drainage Gutter Die Mold Engineering

Precision BMC/SMC/FRP Drainage Gutter Die Engineering ensures accurate profile formation, uniform thickness, and strong structural integrity. It delivers consistent quality, smooth surface finish, and durable performance for efficient drainage systems.

Technical Specifications

Mold Type

  • Compression mold (heated)
  • Single or multi-cavity (for smaller units)

Mold Materials

  • Tool steel: P20 / H13 / alloy steel
  • Surface: Chrome plated / polished

Mold Construction

  • Upper mold: Outer surface shaping
  • Lower mold: Uchannel cavity
  • Guide pillars: Alignment ±0.02 mm
  • Ejection: Hydraulic ejector pins

Heating Integration: Embedded heaters or oil channels Uniform temperature distribution

Venting System: Micro vent channels

Prevents:

  • Air pockets
  • Resin voids
  • Fiber misalignment

Surface Finish

AreaFinish
Inner channelSmooth (low friction)
Outer surfaceTextured or smooth
EdgesReinforced

Mold Life: 100,000 – 200,000 cycles

Case Study (Die Performance)

Precision BMC/SMC/FRP Drainage Gutter Die Mold

P20 AlloyDie Steel
48–52 HRCHardness
Vacuum HardeningHeat Treatment
Precise Dimensional Accuracy
Excellent Surface Finish
Superior Wear Resistance
Extended Tool Lifespan
High Thermal Conductivity
Minimal Mold Deflection
Easy Part Ejection

04 — Product Application

Where BMC/SMC/FRP Drainage Gutters Are Used

BMC/SMC/FRP drainage gutters are widely used in road infrastructure, industrial facilities, and commercial construction for efficient water management. They provide durable, corrosion-resistant, and lightweight drainage solutions for long-term performance in harsh environments.

Industry Applications

Infrastructure & Civil

In infrastructure & civil applications, BMC/SMC/FRP drainage gutters are used for stormwater systems, roadside gutters, and highway drainage. They offer durable, corrosion-resistant, and efficient water flow management for long-term outdoor performance.

Landscaping & Turf

In landscaping & turf applications, BMC/SMC/FRP drainage gutters are used for turf drainage channels, sports field drainage, and golf course water management. They ensure efficient water flow, durability, and long-lasting performance in outdoor environments.

Industrial

In industrial applications, BMC/SMC/FRP drainage gutters are used for chemical-resistant drains, factory drainage systems, and wastewater channels. They provide durable, corrosion-resistant, and reliable performance in harsh industrial environments.

Urban Development

In urban development, BMC/SMC/FRP drainage gutters are used in residential complexes, smart city drainage systems, and pedestrian walkways. They provide efficient water management, durability, and long-lasting performance in modern urban environments.

IndustryScenario
Infrastructure Road & highway drainage
Landscaping Turf water drainage
Industrial Chemical-resistant drains
Urban Residential drainage
Public works Stormwater systems

Finished Product Gallery

400T Water Gutter Press finished product 1
400T Water Gutter Press finished product 2
400T Water Gutter Press finished product 3
400T Water Gutter Press finished product 4
400T Water Gutter Press finished product 5
400T Water Gutter Press finished product 6

05 — Key Advantages

Why Choose the 400-Ton Sinter Hydraulic Press

It ensures uniform compaction and precise molding for strong, durable gutter profiles. Designed for infrastructure applications, it delivers void-free structures, smooth finish, and consistent quality in large-scale production.

01

High-pressure fiber consolidation

Ensures effective compaction and bonding of fibers under high pressure. It enhances structural strength, durability, and produces void-free FRP drainage gutter components.

02

Excellent surface finish

Ensures smooth and uniform surface quality through stable pressure control. It enhances product appearance, precision, and overall durability of drainage components.

03

High corrosion resistance

Produces BMC/SMC/FRP drainage gutters with excellent resistance to rust, chemicals, and environmental exposure. It ensures long-lasting durability and minimal maintenance in harsh conditions.

04

Smooth water flow efficiency

Produces gutters with precise geometry and smooth internal surfaces. This ensures efficient water drainage, reduces blockage, and enhances overall system performance.

05

Crack-free structure

Ensures uniform compaction and precise molding to eliminate internal defects. It delivers strong, durable drainage gutters with long-lasting structural integrity.

06

Growing demand in infrastructure projects

Supports the rising need for durable and efficient drainage systems in modern infrastructure. It ensures consistent production of high-quality components for large-scale development projects.

Get In Touch

Ready to Build Your
Production Line?

Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

Request a Quote Download product datasheet Contact Engineering Team